| 1. GENERAL | 8 |
| 1.1 GOOD WORKSHOP PRACTICES AND SAFETY PRECAUTIONS | 10 |
| 1.2 PRECAUTION FOR ELECTRICAL CIRCUIT SERVICE | 12 |
| 1.3 PRECAUTIONS OF COMMON RAILSYSTEM (CR SYSTEM) | 13 |
| 1.4 LIFTING, JACKING, TOWING POINTSUSING THE TWO POST LIFT | 15 |
| 1.5 JACK AND TOOL BAG LOCATION IN VEHICLE | 16 |
| 1.6 NUMBERING SYSTEM | 17 |
| 1.7 LOCATION OF CHASSIS AND AGGREGATE NUMBERS | 21 |
| 1.8 CHASSIS TYPE AND SALES DESIGNATIONS | 22 |
| 1.9 TECHNICAL SPECIFICATION FOR BOLT | 23 |
| 1.10. TECHNICAL SPECIFICATION FOR ZEST | 26 |
| 1.11 A VEHICLE DIMENSIONS | 29 |
| 1.11 B VEHICLE DIMENSIONS | 30 |
| 1.12 RECOMMENDED LUBRICANTS & COOLANTS | 31 |
| FUEL, LUBRICANTS AND COOLANTS | 33 |
| 1.13 SERVICE AND MAINTENANCE (BOLT / ZEST) | 34 |
| 2. ENGINE (REVOTRON 1.2T) | 38 |
| 2.1 GENERAL INFORMATION | 48 |
| 2.2 TROUBLESHOOTING | 58 |
| 2.3 CONSTRUCTIONAL AND SERVICE DETAILS | 66 |
| 2.4 ENGINE TESTS AND MAINTENANCE | 90 |
| 2.5 REPAIR AND INSPECTION DETAILS | 106 |
| 2.6 ENGINE SYSTEM | 120 |
| 2.7 ENGINE ON VEHICLE SERVICE PROCEDURE | 133 |
| 2.8 ENGINE OVERHAULING: (ON OVERHAUL STAND) | 139 |
| A. Engine Dis-assembly | 140 |
| B. Engine Assembly | 157 |
| i. Fitment of Cylinder Head Sub-Assemblies | 157 |
| ii. Fitment of Piston and Connecting rod Sub-Assemblies | 159 |
| iii. Fitment of Cylinder Block Sub-Assemblies | 160 |
| iv. Fitment of Cylinder Head on CylinderBlock | 163 |
| v. Fitment of Oil Sump | 169 |
| vi. Fitment of Engine Sensors andPeripherals | 171 |
| vii. Fitment of Exhaust Manifold andPeripherals | 173 |
| viii. Fitment of Intake Manifold and Peripherals | 176 |
| 2.9 ENGINE MANAGEMENT SYSTEM | 180 |
| DIAGNOSIS TROUBLESHOOTING CODES | 216 |
| LIST OF DIAGNOSTIC TROUBLESHOOTING CODES | 218 |
| 3A. ENGINE (QUADRAJET 75PS) | 224 |
| 3A.1.1.GENERAL INFORMATION | 229 |
| 3A.1.2 ENGINE – MECHANICAL | 241 |
| 3A.1.2.1 REMOVAL OF ENGINE FROMVEHICLE | 241 |
| CYLINDER HEAD ASSEMBLY | 245 |
| 3A.1.2.2.1 EXPLODED VIEW | 245 |
| 3A.1.2.2.2 REMOVAL OF CYLINDER HEADASSEMBLY AND OIL SUMP | 246 |
| 3A.1.2.2.4 CYLINDER HEAD – OVERHAUL | 253 |
| 3A.1.2.2.5 VALVE AND VALVE SPRING | 256 |
| 3A.1.2.2.6 CYLINDER HEAD BLOCK | 260 |
| 3A.1.2.2.6 SELECTION OF CYLINDER HEADGASKET | 264 |
| 3A.1.2.2.7 INSTALLATION OF CYLINDER HEADASSEMBLY AND OIL SUMP | 264 |
| 3A.1.2.3 ENGINE BLOCK | 388 |
| 3A.1.3. ENGINE COOLING | 403 |
| 3A.1.4. LUBRICATING SYSTEM | 405 |
| 3A.1.5 FUEL SUPPLY SYSTEM | 406 |
| 3A.1.6 INTAKE SYSTEM | 309 |
| 3.1.7 EXHAUST SYSTEM | 309 |
| 3A.1.8 ENGINE MANAGEMENT SYSTEM | 313 |
| 3A.1.8.9: DTC Codes | 328 |
| 3B. ENGINE (QUADRAJET 90PS) | 336 |
| 43A.1.1.GENERAL INFORMATION | 341 |
| 3A.1.2 ENGINE – MECHANICAL | 358 |
| 3A.1.2.1 REMOVAL OF ENGINE FROM VEHICLE | 358 |
| CYLINDER HEAD ASSEMBLY | 362 |
| 3A.1.2.2.1 EXPLODED VIEW | 362 |
| 3A.1.2.2.2 REMOVAL OF CYLINDER HEADASSEMBLY AND OIL SUMP | 363 |
| 3A.1.2.2.4 CYLINDER HEAD – OVERHAUL | 371 |
| 3A.1.2.2.5 VALVE AND VALVE SPRING | 374 |
| 3A.1.2.2.6 CYLINDER HEAD BLOCK | 378 |
| 3A.1.2.2.6. SELECTION OF CYLINDER HEADGASKET | 381 |
| 3A.1.2.2.7 INSTALLATION OF CYLINDERHEAD ASSEMBLY AND OIL SUMP | 382 |
| 3A.1.2.3 ENGINE BLOCK | 387 |
| 3A.1.3. ENGINE COOLING | 404 |
| 3A.1.4. LUBRICATING SYSTEM | 406 |
| 3A.1.5 FUEL SUPPLY SYSTEM | 406 |
| 3A.1.6 INTAKE SYSTEM | 426 |
| 3.1.7 EXHAUST SYSTEM | 430 |
| 3A.1.8 ENGINE MANAGEMENT SYSTEM | 434 |
| DTC CODES | 455 |
| 4. DRIVETRAIN-C 549 | 470 |
| 4.1.1 CLUTCH | 476 |
| 4.1.1.1 HYDRAULIC CLUTCH ACTUATION LAYOUT | 476 |
| 4.1.1.2. TECHNICAL SPECIFICATIONS | 478 |
| 4.1.1.3 MAINTENANCE | 479 |
| A. CLUTCH ASSEMBLY REMOVAL | 479 |
| B. HYDRAULLIC ACTUATOR - REMOVAL | 479 |
| C. CLUTCH SLAVE CYLINDER BLEEDINGPROCEDURE | 480 |
| C. CLUTCH SLAVE CYLINDER BLEEDINGPROCEDURE | 480 |
| D. CLUTCH MASTER CYLINDER - REMOVAL | 482 |
| E. CLUTCH PEDAL ASSEMBLY – REMOVAL | 483 |
| F CLUTCH SWITCH ADJUSTMENTPROCEDURE | 483 |
| G EXPLODED VIEW | 484 |
| 4.1.2 TRANSAXLE | 487 |
| 4A.1.2.1 GENERAL INFORMATION | 487 |
| 4.1.2.2 MAINTENANCE | 497 |
| 4.1.2.3 REMOVAL AND INSTALLATION OFTRANSAXLE FROM VEHICLE | 497 |
| 4.1.2.4. TRANSAXLE – OVERHAUL | 501 |
| 4.1.2.5. DIFFERENTIAL ASSEMBLY –OVERHAUL | 515 |
| 4 1.2.6. INPUT SHAFT SEAL REPLACEMENT | 517 |
| 4A.1.3.DRIVE SHAFT | 517 |
| 4A.1.3.1 INTRODUCTION | 517 |
| 4.1.3.2.MAINTENANCE | 518 |
| A. DRIVESHAFT REMOVAL – LH SIDE: | 518 |
| B. DRIVESHAFT REMOVAL – RH SIDE: | 519 |
| C. INTERMEDIATE SHAFT | 519 |
| 5. DRIVETRAIN-TA65 STAR | 521 |
| 5.1. PRECAUTIONS: | 529 |
| 5.2. SPECIFICATIONS AND TIGHTENING TORQUES | 530 |
| 5.3. SPECIAL TOOLS | 535 |
| 5.4. DIAGNOSIS | 541 |
| 5.5. MAINTENANCE, ADJUSTMENT ANDTESTS | 545 |
| 5.6. CLUTCH | 548 |
| 5.7. TRANSAXLE | 553 |
| A. GENERAL DESCRIPTION | 553 |
| B. EXPLODED VIEW OF DIFFERENTIAL: | 560 |
| C. EXPLODED VIEW OF SHIFTER FORK | 562 |
| D. EXPLODED VIEW OF GEAR SHIFT LINKAGE ASSEMBLY: | 564 |
| E. REMOVAL OF TRANSAXLE FROMCAR | 567 |
| F. TRANSAXLE TA65 STAR (ON BENCH)DISASSEMBLY: | 568 |
| G. INPUT SHAFT SUB ASSEMBLY: | 573 |
| H. INPUT SHAFT ASSEMBLY: | 574 |
| I. DISASSEMBLY OF LAY SHAFT: | 574 |
| J. IDNETIFICATION OF COMPONENTS | 576 |
| K. SUB ASSEMBLIES: | 579 |
| L. LAY SHAFT ASSEMBLY: | 581 |
| M. DIFFERENTIAL ASSEMBLIES: | 583 |
| N. ASSEMBLIES OF TRANSAXLE: | 585 |
| O. ASSEMBLY OF TOP COVER: | 589 |
| P: INSTALLATION OF TRANSAXLE ONTHE CAR: | 593 |
| Q: REMOVAL OF GEAR SHIFTERHOUSING, GEAR SHIFTER ANDSELECTOR CABLE: | 594 |
| 5.8. DRIVE SHAFT | 596 |
| 6. SUSPENSION | 605 |
| 6.1 TECHNICAL SPECIFICATIONS AND TIGHTENING TORQUES | 613 |
| 6.2 SPECIAL TOOLS | 615 |
| 6.3 DIAGNOSIS | 616 |
| 6.4 PRECAUTIONS | 617 |
| 6.5 SUSPENSION SYSTEM | 618 |
| 6.6 ASSEMBLY FRONT SUSPENSION | 622 |
| 6.7 FRONT SUSPENSION | 626 |
| 6.8 ASSEMBLY REAR SUSPENSION | 637 |
| 6.9 REAR SUSPENSION | 641 |
| 6.9.1 REMOVAL AND INSTALLATION OFREAR SHOCK ABSORBER AND COILSPRINGS: | 641 |
| 6.9.1.1 REMOVAL OF REAR SHOCKABSORBER AND COIL SPRINGS: | 641 |
| 6.9.1.2 DISASSEMBLY AND ASSEMBLY OFREAR SHOCK ABSORBER: | 643 |
| 6.9.1.3 INSTALLATION OF REAR SHOCKABSORBER AND COIL SPRINGS: | 644 |
| 6.9.2 REMOVAL AND INSTALLATION OFTORSION BEAM FROM CAR | 645 |
| 6.10 WHEELS AND TYRES | 650 |
| 7. BRAKES | 655 |
| 7.1 PRECAUTIONS | 661 |
| 7.2 TECHNICAL SPECIFICATIONS | 662 |
| 7.3 TIGHTENING TORQUES | 664 |
| 7.4 DIAGNOSIS | 665 |
| 7.5 NESSECITY OF ABS with EBD | 668 |
| 7.6. BRAKE HYDRAULIC LINES | 669 |
| 7.7 WORKING OF ANTI-LOCK BRAKINGSYSTEM (ABS): | 672 |
| 7.8 ABS COMPONENTS | 676 |
| 7.9 MAINTENANCE, ADJUSTMENTS &TEST | 681 |
| 7.10 REPAIRS | 695 |
| 7.10.1 FRONT BRAKE ADJUSTMENT,REMOVAL AND REFITMENT | 696 |
| 7.10.2 REMOVAL OF FRONT BRAKE DISC | 702 |
| 7.10.3 REMOVAL AND REFITMENT OF TMC &BOOSTER ASSEMBLY | 703 |
| 7.10.4 REMOVAL AND REFITMENT OF REARBRAKE ASSEMBLY | 708 |
| 7.10.5 REMOVAL OF PARKING BRAKELEVER | 714 |
| 7.10.6 REMOVAL AND INSTALLATION OFPARKING BRAKE CABLE | 714 |
| 7.10.7 PARKING BRAKE CABLEADJUSTMENT | 715 |
| 7.10.8 REMOVAL AND REFITMENT OF ABSECU / HCU | 716 |
| 7.10.9 REMOVAL AND REFITMENT OF FRONTWHEEL SPEED SENSOR | 717 |
| 7.10.10 REMOVAL AND REFITMENT OF REARWHEEL SPEED SENSOR | 718 |
| 7.11 DTC CODES | 720 |
| 7.12 TROUBLE SHOOTING & DIAGNOSIS | 722 |
| 8. STEERING | 726 |
| 8.1 GENERAL INFORMATION | 732 |
| 8.2. MAINTENANCE, INSPECTION ANDTEST | 737 |
| 8.3. OVERHAULING | 745 |
| 8.4. TROUBLESHOOTING AND DIAGNOSIS | 751 |
| 8.5 STEERING ANGLE CALIBRATION AND INITIALIZATION PROCESS | 755 |
| 8.6 STEERING SYSTEM DTC CODES. | 758 |
| 8.7 (EPAS) ECU replacement and software updateprocedure in field | 760 |
| 9. BODY | 767 |
| 9.1 PRECAUTIONS | 775 |
| 9.2 TIGHTENING TORQUES: | 776 |
| 9.3 SPECIAL TOOL | 776 |
| 9.4. INTERIORS | 777 |
| 9.4.1 REMOVAL OF “A” PILLAR TRIM: | 777 |
| 9.4.2 REMOVAL OF “A” PILLAR LOWER TRIM: | 778 |
| 9.4.3 REMOVAL OF “B” PILLAR TRIMS: | 778 |
| 9.4.4 REMOVAL OF 'C' PILLAR TRIM: | 779 |
| 9.4.5 REMOVAL OF CENTRAL FLOORCONSOLE: | 780 |
| 9.4.6 REMOVAL OF GRAB HANDLE: | 781 |
| 9.4.7 REMOVAL OF SUNVISOR: | 781 |
| 9.4.8 REMOVAL OF REAR SCUFF PLATE: | 782 |
| 9.4.9 REMOVAL OF FRONT SEAT BELT: | 783 |
| 9.4.10 REMOVAL OF REAR SEAT BELT: | 784 |
| 9.4.11 REMOVAL OF REAR QUARTER TRIM: | 785 |
| 9.4.12 REMOVAL AND REFITMENT OF ROOFTRIM REMOVAL: | 785 |
| 9.5 SEATS | 786 |
| 9.6 SECURITY AND LOCKS | 788 |
| 9.7 GLASS / WINDOW / MIRROR | 792 |
| 9.8 EXTERIOR TRIM | 793 |
| 9.9 BUMPER AND FASCIA ASSEMBLY | 798 |
| 9.9.1 R+R of front bumper | 798 |
| 9.9.2 REMOVAL AND REFITMENT OF ENDMODULE: | 799 |
| 9.9.3 REMOVAL AND REFITMENT OF REARBUMPER | 800 |
| 9.9.4 REMOVAL OF COCKPIT SIDE COVER: | 801 |
| 9.9.5 SPEAKAR GRILL SERVICING | 802 |
| 9.10.6 TWEETER SERVICING | 802 |
| 9.9.7 SIDE AIR VENT SERVICING | 803 |
| 9.9.8 RADIO BLANK COVER SERVICING | 803 |
| 9.9.9 FASCIA INSTRUMENT CLUSTER | 804 |
| 9.9.10 SERVICING FASCIA CLUSTER: | 805 |
| 9.9.11 GLOVE BOX SERVICING | 806 |
| 9.9.12 STEERING COLUM COVER SERVICING | 806 |
| 9.9.13 CLIMATE CONTROL MODULE FIXINGS | 807 |
| 9.9.14 REMOVAL OF DASH BOARD | 808 |
| 9.9.15 WIRE HARNESS SERVICING | 810 |
| 9.10. HOOD / FENDER / DOORS | 814 |
| 9.12 PAINT AND COATINGS | 827 |
| EXCLUSIVE DATA OF ZEST | 832 |
| 1. Front Bumper | 836 |
| 2. Rear Bumper | 839 |
| 3. ORVM | 841 |
| 4. Tailgate Garnish Trim | 843 |
| 5. Trunk Striker | 844 |
| 6. Trunk Lid Latch | 844 |
| 7. Microphone | 845 |
| 8. Headliner | 846 |
| 9. Parcel Shelf | 847 |
| 10. Rear Quarter Trim (RQT) | 848 |
| 11. Trunk Lid Sill Cover | 849 |
| 12. Wheel Arch Trim | 850 |
| 13. Wheel Arch Carpet | 851 |
| 14. Assembly Luggage Compartment Carpet | 853 |
| 15. Trunk Lid | 853 |
| 16. Tail Lamp | 854 |
| 17. Tail Lamp Bulb Re-fitment | 854 |
| 10. SRS | 856 |
| 10.1 COMPONENTS OF SRS | 862 |
| 10.2.1 DRIVER AIRBAG (DAB) | 863 |
| 10.2.2 PASSENGER AIRBAG (PAB) MODULE | 863 |
| 10.2.3 FRONT SEAT MOUNTED SIDE AIRBAGS | 864 |
| 10.2.4 SRS ECU | 865 |
| 10.2.5 SRS WARNING LAMP | 866 |
| 10.2.6 SEAT BELT PRETENSIONERS WITHLOADLIMITERS | 866 |
| 10.2.7 FRONT REMOTE SENSING UNIT (RSU)OR FRONT IMPACT SENSOR | 868 |
| 10.2.8 SIDE REMOTE SENSING UNIT (RSU) ORSIDE IMPACT SENSOR (IF FITTED) | 869 |
| 10.2.9 PASSENGER AIRBAG (PAB)ACTIVATION AND DEACTIVATION SWITCH( IFFITTED) | 870 |
| 10.3 SRS OPERATION | 871 |
| 10.4 TIGHTENING TORQUES | 871 |
| 10.5 SAFETY PRECAUTIONS | 871 |
| 10.6 REPAIRS | 873 |
| 10.6.1 DRIVER AIRBAG (DAB) MODULE | 873 |
| 10.6.2 Clock spring | 875 |
| 10.6.3 PASSENGER AIRBAG (PAB) MODULE | 877 |
| 10.6.4 SRS ECU | 877 |
| 10.6.5 FRONT (RH) REMOTE SENSING UNIT(RSU) | 878 |
| 10.6.6 FRONT (LH) REMOTE SENSING UNIT(RSU) | 878 |
| 10.6.7 RETRACTOR PRETENSIONER ANDLOAD LIMITER CONFIGURATION BELTS(RPLL) | 879 |
| 10.6.8 SIDE RSU OR SIDE IMPACT SENSOR | 880 |
| 10.6.9 FRONT SEAT MOUNTED SIDE AIRBAG(IF FITTED) | 881 |
| 10.7 SRS ECU PIN OUTS: | 883 |
| 10.8 SRS ECU DTC CODES | 885 |
| 11. AIR CONDITIONING | 888 |
| 11.1 PRECAUTIONS | 896 |
| 11.2 TECHNICAL SPECIFICATIONS: | 897 |
| 11.2.1 TIGHTENING TORQUES: | 898 |
| 11.3 DIAGNOSIS | 899 |
| 11.4 MAINTENANCE, INSPECTION ANDTEST | 904 |
| 11.5. SERVICING PROCEDURE FOR BEHR | 904 |
| 11.5.1 BOWDEN CABLE SERVICING (BEHR) | 904 |
| 11.5.2 REMOVAL AND REFITMENT OFCABLES FROM HVAC | 905 |
| 11.5.3 REMOVAL OF WIRING HARNESSCONNECTORS FROM CONTROL PANEL | 905 |
| 11.5.4 SERVICING OF BLOWER ASSEMBLY | 906 |
| 11.5.5 SERVICING OF HEATER ASSEMBLY | 906 |
| 11.5.6 SERVICING FILTER | 907 |
| 11.5.7 SERVICING OF KINEMATIC | 908 |
| 11.5.8 RESISTER SERVICING | 909 |
| 11.5.9 SERVICING OF THERMOSENSER/ | 909 |
| 11.5.10 SERVICING OF CONDENSER | 910 |
| 11.6 SERVICING PROCEDURE FORSUBROS IF FITTED | 912 |
| 11.6.1 REMOVAL AND REFITMENT OFCABLES FROM HVAC | 912 |
| 11.6.2 REMOVAL OF WIRING HARNESSCONNECTORS FROM CONTROL PANEL | 913 |
| 11.6.3 SERVICING OF BLOWER ASSEMBLY | 913 |
| 11.6.4. SERVICING OF HEATER ASSEMBLY | 914 |
| 11.6.5 SERVICING FILTER | 914 |
| 11.6.6 SERVICING OF KINEMATIC FOR AIRMODE | 915 |
| 11.6.7 RESISTER SERVICING | 916 |
| 11.6.8 SERVICING OF THERMOSENSER | 916 |
| 11.6.9 SERVICING OF CONDENSER | 917 |
| 11.7 SCHEMATIC DIAGRAM OF AC CYCLE. | 919 |
| 11.8 LAYOUT OF HVAC SYSTEM | 920 |
| 11.9 MAIN PARTS OF A.C. SYSTEM | 921 |
| 11.10 HVAC CONTROLS (Air Flow Pattern) | 923 |
| 11.11 EXPLODED VIEWS | 925 |
| 11.12 DISCHARGING THE SYSTEM | 927 |
| 11.13 SYSTEM CHARGING & EVACUATION | 928 |
| 11.14 FLUSHING THE A/C SYSTEM FORCONTAMINATION OF LUBRICATING OIL | 931 |
| 11.15 DO’s AND DON’T’s | 933 |
| 11.16 SAFETY TIPS FOR AC SYSTEM | 934 |
| 11.17 FUNCTION AND INSPECTION OF A.C.COMPONENTS: | 935 |
| 11.18 FULLY AUTOMATIC TEMPERATURECONTROL (FATC) | 936 |
| 11.18.1 SERVICING OF ACTUATOR FORDISTRIBUTION KINEMATICS | 936 |
| 11.18.2 SERVICING OF ACTUATOR FORTEMPERATURE KINAMATICS | 936 |
| 11.18.3 SERVICING OF THERMOSENSER/ | 936 |
| 11.18.4 LAYOUT OF FATC SYSTEM | 937 |
| 11.18.5 FATC CONTROLS (Air Flow Pattern) | 938 |
| 11.18.6 FATC control Panel | 939 |
| 11.18.7 EXPLODED VIEW OF FATC (BEHR) | 943 |
| 11.18.8 Connector details: | 945 |
| 11.18.9 FATC SENSORS AND ACTUATORS | 947 |
| 11.18.10 Diagnosis Trouble Codes | 955 |
| 12. ELECTRICAL (PART-1) | 958 |
| 12.1 TECHNICAL SPECIFICATION | 968 |
| 12.2 GENERAL PRECAUTIONS | 970 |
| 12.3 GENERAL ELECTRICAL INFORMATION | 973 |
| 12.4 FUSE BOX / RELAY LOCATIONS | 985 |
| 12.5 BATTERY | 986 |
| 12.6 ALTERNATOR | 988 |
| 12.7 STARTER MOTOR | 990 |
| 12.8 LIGHTING SYSTEM | 995 |
| 12.8.1 BULB SPECIFICATIONS | 995 |
| 12.8.2 FASTENERS TORQUE VALUE TABLE | 995 |
| 12.8.3 GENERAL SYMPTOMS AND DIAGNOSTICS | 996 |
| 12.8.4 HEAD LAMP | 1000 |
| 12.8.5 SIDE REPEATER LAMP | 1005 |
| 12.8.6 ROOF LAMP | 1006 |
| 12.8.7 HIGH MOUNTED STOP LAMP | 1007 |
| 12.8.8 TAIL LAMP | 1008 |
| 12.8.9 FRONT FOG LAMP | 1009 |
| 12.8.10 REAR FOG LAMP | 1010 |
| 12.9 HORN | 1011 |
| 12.10 WIPER & WASHER SYSTEM | 1014 |
| 12.11 ELECTRIC BUZZER (IF FITTED) | 1022 |
| 12.12 POWER SOCKETS | 1023 |
| 12.13 GLOW PLUG CONTROL UNIT | 1024 |
| 12.14 FUEL GAUGE AND FUEL LEVEL METER | 1026 |
| 12.15 COMBI-SWITCH | 1027 |
| 12.16 STEERING LOCK CUM IGNITIONSWITCH | 1031 |
| 12.17 FASCIA SWITCHES | 1033 |
| 12.18 INFOTAINMENT SYSTEM: (Iffitted) | 1037 |
| 12.19 SEAT BELT REMINDERSYSTEM | 1041 |
| 12.20 WINDOW WINDING MODULE: | 1043 |
| 12.21 POWER WINDOW SWITCHES | 1046 |
| 12.22. STEERING WHEEL SWITCHES | 1050 |
| 12.23 IGNITION E-KEY | 1051 |
| 12.24 INSTRUMENT CLUSTER | 1054 |
| 12.24.1 BASIC FUNCTIONAL MATRIX: | 1056 |
| 12.24.2 TELL TALES MATRIX: | 1057 |
| 12.24.3 DRIVER INFORMATION SYSTEM | 1062 |
| 12.24.4 CONNECTOR DETAILS: | 1067 |
| 12.24.5 FUEL GAUGE DETAILS: | 1069 |
| 12.24.6 TEMPERATURE BAR GRAPH DETAILS: | 1070 |
| 12.24.7 CHIMS TABLE: | 1071 |
| 12.24.8 DISPLY SCREEN FLOW AND SETTINGS | 1071 |
| 12.24.9 ENGINEERING TEST MODE (ETM) | 1074 |
| 12.25 IMMOBILIZER SYSTEM: | 1076 |
| 12.26 BODY CONTROL MODULE | 1089 |
| 12.26 CLUTCH PEDAL SENSOR | 1144 |
| REVERSE PARK ASSIST SYSTEM | 1148 |
| 1. Park Assist: | 1152 |
| 2. Park Assist functionality overview: | 1152 |
| 3. Park Assist Activation Procedure: | 1152 |
| 4. Park Assist Deactivation Procedure: | 1153 |
| 5. Park Assist Audio Settings: | 1153 |
| 6. Park Assist Volume: | 1154 |
| 7. Mix With Audio: | 1154 |
| 8. Park Assist Tone: | 1154 |
| 9. Park Assist Delay Timer: | 1154 |
| 10. Park Assist Button LED Indications: | 1155 |
| 11. Park Assist HMI Indications: | 1155 |
| 12. Park Assist Limitations: | 1156 |
| 13. Park Assist System maintenance: | 1157 |
| 14. Park Assist System Architecture: | 1157 |
| 15. ECU to Sensor Electrical Interface: | 1158 |
| 16. ECU to Park Assist Switch Electrical Interface: | 1158 |
| 17. ECU Mounting: | 1158 |
| 18. Physical Images | 1159 |
| 19. Sensor Fitment to the bumper: | 1160 |
| 20. List of Diagnosis Troubleshooting Codes for Reverse Park Assist System (RPAS): | 1162 |
| 13. ELECTRICAL (PART-2) | 1166-1167 |
| CIRCUIT SCHEMATICS | 1178-1179 |
| INDEX & SYMBOLS | 1186-1187 |
| OPTION CODE | 1188-1189 |
| HARNESS AND EARTH TOPOLOGY | 1190-1191 |
| POWER SUPPLY | 1194-1195 |
| GROUNDINGS | 1212-1213 |
| STARTING AND CHARGING REVOTRON 1.2T | 1222-1223 |
| STARTING AND CHARGING QUADRAJET | 1224-1225 |
| EMS SYSTEM REVOTRON 1.2T | 1226-1227 |
| EMS SYSTEM QUADRAJET | 1232-1233 |
| AMT WITH QUADRAJET | 1236-1237 |
| RADIATOR FAN | 1238-1239 |
| FUEL PUMP SYSTEM W/O INERTIA SW | 1240-1241 |
| FUEL PUMP SYSTEM WITH INERTIA SW | 1242-1243 |
| MANUAL HVAC | 1244-1245 |
| HVAC SYSTEM FATC | 1246-1247 |
| ABS 9.1 | 1248-1249 |
| POWER WINDOWS (FRONT DOORS) | 1250-1251 |
| POWER WINDOWS (ALL DOORS) | 1252-1253 |
| CENTRAL DOOR LOCKING SYSTEM | 1254-1255 |
| INSTRUMENT CLUSTER | 1256-1257 |
| FRONT WIPER W/O BCM | 1258-1259 |
| FRONT WIPER WITH BCM | 1260-1261 |
| REAR WIPER (BCM) | 1262-1263 |
| HEAD LAMP SYSTEM W/O BCM | 1264-1265 |
| HEAD LAMP SYSTEM WITH BASE BCM | 1266-1267 |
| HEAD LAMP SYSTEM WITH MID BCM | 1268-1269 |
| POSITION LAMP W/O BCM (BOLT) | 1270-1271 |
| POSITION LAMP WITH BCM (BOLT) | 1272-1273 |
| POSITION LAMP (ZEST) | 1274-1275 |
| SIDE INDICATOR W/O BCM | 1276-1277 |
| SIDE INDICATOR (BCM) | 1278-1279 |
| SIDE INDICATOR (ZEST) | 1280-1281 |
| STOP LAMP (WITHOUT BCM) | 1282-1283 |
| STOP LAMP (BCM) | 1284-1285 |
| STOP LAMP (ZEST) | 1286-1287 |
| REVERSE LAMP (WITHOUT BCM) | 1288-1289 |
| REVERSE LAMP (BCM) | 1290-1291 |
| REVERSE LAMP (ZEST) | 1292-1293 |
| FRONT FOG LAMP WITH BASE BCM | 1294-1295 |
| FRONT FOG LAMP WITH MID BCM | 1296-1297 |
| REAR FOG LAMP (BCM) | 1298-1299 |
| DAY RUNNING LIGHT WITH MID BCM | 1300-1301 |
| CAN SYSTEM XE BOLT | 1302-1303 |
| CAN SYSTEM XE ZEST | 1304-1305 |
| CAN SYSTEM XMI BOLT AND ZEST | 1306-1307 |
| CAN SYSTEM XM BOLT AND ZEST | 1308-1309 |
| CAN SYSTEM XMS BOLT AND ZEST | 1310-1311 |
| CAN SYSTEM XM ABS AMT FOR BOLT AND XMA FOR ZEST | 1312-1313 |
| CAN SYSTEM XT BOLT | 1314-1315 |
| CAN SYSTEM XT ZEST | 1316-1317 |
| IMMOBILISER | 1318-1319 |
| PERIMETRIC ALARM STSEM | 1320-1321 |
| HEATED REAR WINDOW | 1322-1323 |
| EPAS SYSTEM | 1324-1325 |
| POWER MIRROR ADJUST | 1326-1327 |
| INTERIOR LIGHTING | 1328-1329 |
| HORN SYSTEM | 1330-1331 |
| POWER SOCKET FRONT | 1332-1333 |
| AIRBAG SYSTEM | 1334-1335 |
| REVERSE PARKING AID | 1336-1337 |
| INFOTAINMENT SYSTEM | 1338-1339 |
| MUSIC SYSTEM AFTER MARKET | 1342-1343 |
| BASE BCM | 1344-1345 |
| MID BCM | 1348-1349 |
| ACCESSORIES CONNECTOR | 1352-1353 |
| OBD CONNECTOR | 1354-1355 |
| FUSE BOX DETAILS | 1356-1357 |
| FITMENT DETAILS | 1360-1361 |
| INFO FITMENT DRG FOR WH BATTERY POSITIVE CABLE BOLT QUADRAJET 75PS | 1368-1369 |
| INFO FITMENT DRG FOR WH BATTERY POSITIVE CABLE BOLT / ZEST 90PS QUADRAJET AMT | 1374-1375 |
| INFO FITMENT DRG FOR WH BATTERY POSITIVE CABLE BOLT / ZEST REVOTRON | 1382-1383 |
| INFO FITMENT DRG FOR WH BATTERY NEGATIVE EARTH CABLE BOLT / ZEST QUADRAJET / REVOTRON | 1390-1391 |
| INFO FITMENT DRG FOR W/H SHORTLINK ALTERNATOR BOLT ZEST QUADRAJET ALL | 1400-1401 |
| INFO FITMENT DRG FOR W/H SHORTLINK ALTERNATOR BOLT /ZEST REVOTRON | 1406-1407 |
| INFO FITMENT DRAWING FOR REAR DOOR LH AND RH | 1412-1413 |
| INFO FITMENT DRG FOR CCB EARTH CABLE BOLT AND ZEST ALL | 1424-1425 |
| INFO FITMENT DRAWING FOR GARNISH PIGTAIL | 1432-1433 |
| INFO FITMENT DRG FOR HT CABLES 1.2 REVOTRON | 1440-1441 |
| WORK INSTRUCTION FOR ANTO-ROTATION EARTH TERMINAL HANDLING | 1448-1449 |
| WORK INSTRUCTION FOR UPSTREAM LAMBDA CONNECTOR HANDLING | 1448-1449 |
| INSTRUCTION FOR CONNECTOR MOUNTING & LOCKING PROCEDURE - LH SIDE FRAME | 1450-1451 |
| INSTRUCTION FOR CONNECTOR MOUNTING & LOCKING PROCEDURE - RH SIDE FRAME | 1450-1451 |
| INFO FITMENT DRAWING FOR W/H FLOOR RH ZEST | 1452-1453 |
| INFO FITMENT DRAWING FOR BUMPER WH | 1482-1483 |
| INFO FITMENT DRAWING FOR ZEST FLOOR LH | 1492-1493 |
| ANTENNA CABLE ROOF SIDE ZEST ALL & MICROPHONE CABLE ZEST XM XT | 1510-1511 |
| INFO FITMENT DRAWING FOR FRONT WH QUADRAJET AMT | 1520-1521 |
| INFO FITMENT DRAWING FOR 1.2 REVOTRON EMS WH | 1566-1567 |
| INFO FITMENT DRAWING FOR W/H FLOOR RH BOLT | 1596-1597 |
| INFO FITMENT DRAWING FOR W/H FLOOR LH BOLT | 1618-1619 |
| INFO FITMENT DRAWING FOR ROOF WH BOLT ZEST QUADRAJET & REVOTRON | 1638-1639 |
| INFO FITMENT DRAWING FOR W/H ANTENNA BOLT ALL & MICROPHONE CABLES BOLT XM XT ROOF | 1646-1647 |
| INFO FITMENT DRAWING FOR FRONT W/H QUADRAJET | 1658-1659 |
| INFO FITMENT DRAWING FOR FRONT W/H REVOTRON | 1734-1735 |
| INFO FITMENT DRAWING FOR COCKPIT W/H | 1808-1809 |
| INFO FITMENT DRAWING FOR ANTENNA CABLE COCKPIT SIDE | 1888-1889 |
| INFO FITMENT DRAWING FOR USB CABLE | 1898-1899 |
| INFO FITMENT DRAWING FOR TAILGATE | 1902-1903 |
| INFO FITMENT DRAWING FOR DRIVER AND CO-DRIVER DOOR PIGTAIL | 1924-1925 |
| INFO FITMENT DRAWING FOR DRIVER DOOR | 1942-1943 |
| INFO FITMENT DRAWING FOR CO- DRIVER DOOR | 1966-1967 |