BODY
53
ASSEMBLY
1. Fix the door side upper and lower hinges to
the car.
2. a) Fix the door to the vehicle after tightening
the two mounting bolts and connect the
electrical connections.
b) Check if the door closed properly and sit's
exactly in its locations and then tighten the
door side hinges.
3. Fix the outer Handle bracket from inside and
tighten its fasteners.
4. Exactly seat the door handle over its bracket
and push it so that it seats over the unlock
linkage mechanism inside.
5. Fix the door lock unit after tightening its
screws from the other end.
6. Fix the door latch using the three screws and
connect its two linkages to the door handle
and lock unit.
7. Tighten the bell crank lever and fix the
linkage of latch to it.
8. Place the window regulator in the door and
tighten it.
9. Place the rear door glass mould over the
glass guide channel.
10. Position and fix movement of glass and in
case if not so remove the glass and refix the
front door glass mould.
11. Position the glass divisional channel and
tighten its bolts, after fixing the quarter glass.
12. Fix the door rub rail and tighten its screws.
13. Connect the wiring harness snaps and fix the
latch and window actuator connections.
14. Fix the three screws of door pull inner to the
door trim.
15. Fix the door trim assembly to the door and
tighten its screw to the bottom.
16. Press fit the door pull outer.
17. Fix the linkages to the door release lever and
fix it over door trim, tighten its screws.
18. Connect the window winding switch
connector and fix it over the door pull outer.
9.12 PAINT AND COATINGS
9.12.1 F. PAINT CARE
CAUSE FOR CONCERN:
Tata New BOLT / ZEST is painted using
contemporary and state of the art technology to
safeguard the body shell from corrosion.
However certain precautions need to be taken to
ensure better care of paint finish and long term
corrosion protection of BOLT / ZEST.
The common causes of corrosion of car are:
Accumulation of dirt and moisture in hard to
reach areas under the vehicle.
Paint or underbody chip off due to minor
accidents or due to the impact of stones or
gravel against the painted surface.
Certain environmental conditions or particular
locations where the vehicle is driven may
accelerate the rate of corrosion. Hence
special care needs to be taken to repair any
damage to the paint or protective coating, as
soon as possible, in such areas. Please be
very careful in case of the following
situations.
If the car is driven in areas having hot and
sultry weather.
The roads have a presence of substances
which will accelerate the rate of corrosion
such as road salt, industrial fallout, and
saline atmosphere near coastal areas.
The car is subjected to dampness on certain
parts of the body for a long duration of time.
