DRIVETRAIN-TA65 Star
53
4.7. L. LAY SHAFT ASSEMBLY:
1. Press cylinder roller bearing on lay shaft by
using drift part no. 2702 5809 2603.
2. Fit the circlip. It should snugly fit.
NOTE:
Circlips are available in different thicknesses.
2.25mm,2.3mm,2.35mm,2.4mm.
3. Place first gear (lay shaft) on lay shaft by
keeping dog teeth upward.
4. Install preselected circlip (
Circlip thickness
should be so selected that there is no axial
play of gear).
5. Place the double synchro pack fitted over the
first gear.
Fig. 67
6. Place engaging gear (1/2 speed) with circlip
races downwardand with slot on engaging
gear on corresponding lug on synchrocone
7. Place springs (3 nos.) plungers (3nos.) into the
hole in engaging gear (1/2 speed).
8. Place sleeve carrier and steel ball on it and
slide reverse gear/shifter sleeve (1/2 speed) on
it with fork slot in upward position.
9.
Place the double synchro cone pack for
Second gear on the engaging gear.
10. Place 2nd gear with its dog teeth
downward.
