Revotron 1.2T
8
Fastener
Fastener Type and
Size
Torque
(Kgfm)
(Nm)
Tube Assembly (TC Oil Inlet) on TC and
Cylinder Block
Pipe Union Bolt M10 X 1
2
20
Tube Assembly (TC Oil Inlet) on Thermostat
Cover
HEX.FL.Nut AM6
1
9.81
Tube Assembly (TC Oil Return) on TC and
Cylinder Block
HEX.FL.Screw M6
1
9.81
Piston Cooling Nozzle on Cylinder Block
Cap Screw M5
0.8
8
Water Pump to Cylinder Block Assembly
HEX.Screw M6
1
9.81
Thermostat Cover to Cylinder Head
HEX.FL.Nut AM6
1
9.81
Water Inlet Elbow to Cylinder Block
HEX.FL.Screw M8
2
20
Adaptor Assembly for Hose Cabin Heater in on
Cylinder Head.
HEX.FL.Screw M6
1
9.81
Pipe Assembly (TC to IC - 1 of 2) to TC
HEX.FL.Nut AM6
1
9.81
Support Bracket (TC to IC Pipe) to FEM
HEX.FL.Screw M6
1
9.81
Pipe Assembly (TC to IC - 3 of 4) to FEM
HEX.FL.Screw M6
1
9.81
Pipe Assembly (IC to IM - 1) to FEM
HEX.FL.Screw M6
1
9.81
Pipe Assembly (IC to IM - 3) to Support Bracket
HEX.FL.Screw M6
1
9.81
Bracket Air Filter Mounting to Intake Manifold
HEX.FL.Screw M6
1
9.81
Snorkel Mounting Bracket on FEM
HEX.FL.Screw M8
2
20
Air Filter on Cylinder Head Cover
HEX.FL.Screw M6
1
9.81
Lifting Hooks to Cylinder Head
HEX.FL.Bolt M8
2.5
25
Engine Mounting Arm Bracket to Cylinder Head
HEX.FL.Nut AM10
4.5
44
A/C Compressor Bracket to Cylinder Block
HEX.FL.Bolt/Screw M8
2.5
25
A/C Compressor to A/C Compressor bracket
HEX.FL.Bolt M8
2.5
25
Note :
1.
Sequence for Cylinder Head bolt tightening during engine assembly :
A. Step 1 : Tighten to 3 kgm in the sequence as marked.
Step 2 : Tighten to 5 kgm in the same sequence as marked.
Step 3 : Tighten to 6.5 kgm in the same sequence as marked.
B. Alternatively all screws to be machine tightened simultaneously as per each step shown above.
(Bolt tightening sequence is marked in "On vehicle engine assembly" procedure.
2.
Oil Filter fitment procedure :
Apply oil on seal face and screw in until seal touches face.
Tighten further by 3/4 turn.
Do not over tighten.
