ZEST AND BOLT - page 111

Revotron 1.2T
64
G. Camshaft :
1. Visually inspect the camshaft journals for
signs of overheating and score marks.
2. Visually inspect the camshaft lobes for signs
of excessive wear or score marks.
3. Place camshaft journal 1 and 5 in 'vee blocks'
and check camshaft journal runout on journals
2, 3, and 4 using a dial indicator. The
maximum journal runout is 0.025 mm
4. Measure the diameter of each of the camshaft
journals. Refer the table for acceptable
journals diameters.
5. Use a bore gauge to measure each of the I.D.
of camshaft bearings. Refer the table for
acceptable bearing diameters.
6. Use a magnetic crack detector to check the
camshaft for cracks.
7. Check the camshaft lobes and journals for
proper hardness. The Rockwell Hardness
should be a minimum of 56 on the 'C' scale
(56 HRC).
Camshaft Dimensions (Revotron 1.2T)
Maximum permissible runout of camshaft bearing journal
0.025 mm
Maximum permissible axial play of camshaft (installed)
0.1/0.25 mm
Oil seal mating diameter runout
0.02 mm
Journal Dimensions Camshaft Bearing Bore I.D.
Camshaft Bearing Journal O.D.
1
42.000 - 42.025 mm
41.925 - 41.950 mm
2
41.500 - 41.525 mm
41.425 - 41.450 mm
3
41.000 - 41.025 mm
40.925 - 40.950 mm
4
40.500 - 40.050 mm
40.425 - 40.450 mm
5
40.000 - 40.025 mm
39.925 - 39.950 mm
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