HARRIER SERVICE MANUAL PART -2

TATA HARRIER BOOK-2 1
DIAGNOSTIC TROUBLE SHOOTING CODES 3
INDEX 5
ENGINE 7
TABLE OF CONTENTS 10
A Document History 8
B Change History 9
C List of Acronyms and Abbreviations 11
1 Introduction 12
1.1 General Overview 12
1.2 Scope of the Document 12
1.3 Intended Audience 12
1.4 IPR Ownership 12
1.5 Reference Documents 12
2 Project Applicability 12
3 EMS Replacement Procedure Flowchart – In case Old ECM Communicates 13
4 EMS ECU, Component Replacement Procedure 14
4.1 ECM - Engine Control Module (In case of old ECM communicates) 14
4.2 ECM - Engine Control Module (In case of old ECM doesn’t communicates) 16
4.3 Single injector 19
4.4 All the injectors 20
4.5 Closed coupled DPF + DOC 21
4.6 DPF pressure sensor 22
4.7 Electrical VGT position sensor 23
4.8 Electrical VGT turbo compressor 24
4.9 Engine oil replacement 25
4.10 Rail pressure sensor 26
4.11 Air Flow meter 27
4.12 Lambda sensor 28
4.13 EGR high pressure DC Motor 29
4.14 Throttle Valve Actuator 30
4.15 Reset driven distance max Th2O warning lamp ON 31
4.16 Reset driven distance H2O in fuel lamp ON 32
EMS Diagnostic Manual forQQ5 (2L Engine)EDC17C69 EMS ECU 33
Document History 33
Change History 34
P1D39-04: A/D converter (system internal failures) 48
P060B-01: A/D converter (general signal failure) 50
P0122-11: internal fault path number: short circuit to GND of accelerator pedal signal 1 52
P0123-12: Accelerator pedal potentiometer 1 (circuit short to battery) 55
P0222-11: Diagnostic fault check of short circuit to ground (signal range check low) of acceleration pedal signal 2 58
P0223-12: Accelerator pedal potentiometer 2 (circuit short to battery) 61
P2135-62: Accelerator pedal potentiometer congruence (signal compare failure) 64
P0531-11: A/C Refrigerant Pressure Sensor "A" Circuit Range/ Performance: Indicates an error when thecompressor pressure is not sufficient 69
P0532-12: A/C Refrigerant Pressure Sensor "A" Circuit Low: Indicates an error when the compressor pressure isabove a certain upper limit 72
P0097-11: Intake Air Temperature Sensor 2 Circuit Low (Bank 1): Air intake manifold temperature (circuit short toground) 75
P0098-15: Intake Air Temperature Sensor 2 Circuit High (Bank 1): Air intake manifold temperature (circuit short tobattery or open) 78
P0111-64: Air temperature sensor plausibility check 81
P0112-11: Air temperature sensor electrical failure (circuit short to ground) 84
P0113-15: Air temperature sensor electrical failure (circuit short to battery or open) 87
P2229-17: Atmospheric air pressure sensor (circuit voltage above threshold) 90
P068A-94: Battery disconnection 92
P0235-61: Positive boost pressure governor deviation (low pressure, signal calculation failure) 95
P0236-61: Negative boost pressure governor deviation (low pressure, signal calculation failure) 98
P1C10-41: BRAKE1 CRC check 101
P1C11-29: BRAKE1 message counter check 103
U0073-88: Control Module Communication Bus "A" Off : CAN Bus off 105
U0121-31: Lost Communication With Anti-Lock Brake System (ABS) Control Module: ABS/ESP Node Tout Faulty 108
U0138-31: Lost Communication With All Terrain Control Module: Drive Control Switch / DCS Node Tout Faulty 112
U0140-31: Lost Communication With Body Control Module: BCM Node Tout Faulty 115
U0151-31: Lost Communication With Restraints Control Module: SRS Node Tout Faulty 121
U0155-31: Lost Communication With Instrument Panel Cluster (IPC) Control Module: IPC Node Tout Faulty 125
U0164-31: Lost Communication With HVAC Control Module: CCM Climate control Module Node Tout Faulty 129
U0423-81: Invalid Data Received From Instrument Panel Cluster Control Module : IPC Node Invalid data faulty 131
U1009-13: CAN Passive Failure 134
P0565-24: Cruise Control "On" Signal: Cruise ON/Off button stuck key error 138
P0566-24: Brake booster pressure sensor circuit range / performance : Cruise Cncl button stuck key error 141
P0567-24: Cruise Control "Resume" Signal: Cruise plus button stuck key error 144
P0568-24: Brake Booster Pressure Sensor Circuit High : Cruise Minus button stuck key error 147
P0576-11: Cruise Control Input Circuit Low: Diagnostic fault check for SRC MIN error when analog key detectionis enabled 150
P0577-15: Cruise Control Input Circuit High: Diagnostic fault check for SRC MAX error when analog key detectionis enabled 153
P0579-29: Cruise Control Multi-Function Input "A" Circuit Range/Performance: NPL error 156
P1567-24: When Cruise Active, Cruise + Switch / button is pressed for pro-longed acceleration (Greater thanCalibrate-able threshold (Def. 10 Sec)) 158
P0525-96: Cruise control disabling due to level 2 monitoring of driver assistance system (system internalfailures) 162
P24A4-92: Soot load and mileage with Diesel Particulate Filter lamp ON 164
P242F-97: Diesel Particulate Filter flow resistance monitoring high (level 1, component or system operationobstructed or blocked) 166
P244A-11: Diesel Particulate Filter delta pressure sensor – circuit short to ground 169
P244B-15: Diesel Particulate Filter delta pressure sensor (circuit short to battery or open) 172
P2002-97: Diesel Particulate Filter flow resistance monitoring too high (level 2, component or system operationobstructed or blocked) 175
P2458-92: Diesel Particulate Filter regeneration not ended 178
P3012-23: Sport mode switch struck detection 180
P3013-24: Economy mode switch struck detection 184
P3014-23: Economy and sport modes switch struck detection 187
P3019-67: Global DTC for EMS/ABS/ESP/TOD verification failure 191
U0415-81: Invalid Data Received From Anti-Lock Brake System (ABS) Control Module: BRK Node Invalid datafaulty 195
U0439-81: Invalid Data Received From All Terrain Control Module : Fault to be logged for Drive Mode Functionwhen: ModeSelectionSwStateStatusNew ==2 (Implausible) 198
P160C-92: ECM micro reset for second safety level 202
P1218 - 92: Recovery hardware of Control Unit (Control Unit reset) - Performance or Incorrect Operation 204
P1D3B-96: ECU internal monitoring 1 (component internal failure) 206
P1D3C-49: ECU internal monitoring 1 (internal electronic failure) 208
P1D3E-04: ECU internal monitoring 1 (system internal failures) 210
P1D41-49: ECU internal monitoring 2 (internal electronic failure) 212
P060A-96: ECU internal monitoring 2 (component internal failure) 214
P0600-04: ECU internal monitoring 2 (system internal failures) 216
P1D40-49: ECU internal monitoring 3 (internal electronic failure) 218
P060D-96: ECU internal monitoring 4 (component internal failures) 220
P1D4A-64: ECU internal monitoring 5 (signal plausibility failure) 222
P1D49-49: ECU internal monitoring 5 (internal electronic failure) 224
P061C-04: ECU internal monitoring 5 (system internal failures)- System Internal failure 226
P062B-04: Energizing time monitoring (system internal failures) 228
P1216-49: Energizing time monitoring (internal electronic failure) 230
P1219-96: Energizing time monitoring (component internal failure) 232
P062A-4B: Fuel pump relay command (over temperature) 234
P0087-92: Positive fuel pressure governor deviation (step 1) low pressure (signal above upper limit) –Performance or Incorrect Operation 237
P0088-84: Fuel pressure negative governor deviation, high pressure (signal below lower limit) 240
P0627-13: Fuel pump relay command (open circuit) 243
P0628-11: Fuel pump relay command (circuit short to ground) 246
P0629-12: Fuel pump relay command (circuit short to battery) 249
P1087-92: Positive fuel pressure governor deviation (step 2) low pressure (signal above upper limit) -Performance or Incorrect Operation 252
P268C-55: IMA classification injector 1 missed personalization 255
P268C-56: check of IMA quantisation type mismatch injector 1 257
P268D-55: IMA classification injector 2 missed personalization 259
P268D-56: check of IMA quantisation type mismatch injector 2 261
P268E-55: IMA classification injector 3 missed personalization 263
P268E-56: check of IMA quantisation type mismatch injector 3 265
P268F-55: IMA classification injector 4 missed personalization 267
P268F-56: check of IMA quantisation type mismatch injector 4 269
P0513-86: Incorrect Immobilizer Key: Bad ICU authentication 271
P0633-54: Immobilizer Key Not Programmed - ECM/PCM :MCU blank and free−starts exhausted 274
P1513-29: None plausible EEP values found 276
P3017-95: Immobilizer : No valid key was detected 279
U1167-31: Frame VICM2 is absent 282
P1D4C-04: Injection system monitoring (system internal failures) 285
P1D45-49: Injection system monitoring (internal electronic failure) 287
P0611-92: Fuel injector control module performance 289
P242C-11: Exhaust Gas Temperature Sensor Circuit Low: Inlet Diesel Particulate Filter exhaust gas temperaturesensor (circuit short to ground) 291
P242D-15: Exhaust Gas Temperature Sensor Circuit High: Inlet Diesel Particulate Filter exhaust gas temperaturesensor (circuit short to battery or open) 294
P0251-13: Metering Unit electrical failure (open circuit) 297
P0252-4B: Metering Unit electrical failure (over temperature) 300
P0253-11: Metering Unit electrical failure (circuit short to ground) 303
P0031-11:HO2S Heater Control circuit low: Lambda probe upstream heater command signal low 306
P0032-12:HO2S Heater Control circuit high: Lambda probe upstream heater command signal high 310
P0053-1E:HO2S Heater Resistance: Lambda sensor upstream heater diagnosis (circuit resistance out of range) 314
P112A-21: Lambda sensor upstream signal plausibility check (signal amplitude < minimum) 318
P112B-22: Lambda sensor upstream signal plausibility check (signal amplitude > maximum) 322
P2243-13:O2 sensor circuit: Lambda sensor wire diagnosis open load at pin IPE, sensor 1 bank 1 326
P2626-13:O2 sensor circuit: Lambda sensor wire diagnosis open load at pin APE, sensor 1 bank 1 330
P0131-11:O2 sensor circuit low voltage: Lambda sensor upstream wire diagnosis (circuit short to ground) 334
P0132-12:O2 sensor circuit High voltage: Lambda sensor upstream wire diagnosis (circuit short to battery) 338
P0134-01:O2 sensor circuit no activity detected: Lambda probe upstream Serial Peripheral Interface errordetection (generical electrical failure) 342
P1C5F-7B: Too low viscosity (level 1) 346
P1D30-7B: Too low viscosity (level 2) 348
P0685 - 74: Main relay command (actuator slipping) - Actuator slipping 350
P0686 - 94: Main relay command (unexpected operation) – Unexpected Operation 354
P0520 – 67: Oil pressure switch - signal incorrect after event 358
P2470-11: Exhaust Gas Temperature Sensor Circuit Low: Outlet Diesel Particulate Filter exhaust gas temperaturesensor (circuit short to ground) 360
P2471-15: Exhaust Gas Temperature Sensor Circuit High: Outlet Diesel Particulate Filter exhaust gas temperaturesensor (circuit short to battery or open) 363
P2032-11:Exhaust Gas Temperature Sensor Circuit Low: Oxidation catalyst upstream temperature signal Low(circuit short to ground) 366
P2033-15:Exhaust Gas Temperature Sensor Circuit High: Oxidation catalyst upstream temperature signal high(circuit short to battery or open) 369
P226D-00: DFC to indicate hose line error. 372
P2453-00: Particulate Filter Pressure Sensor "A" Circuit Range/Performance: Fault check for the pressure sensorplausibility. 375
P1D43 - 64: ECU internal monitoring 2 (signal plausibility failure) – Signal Plausibility Failure 378
P1D44 - 64: ECU internal monitoring 3 (signal plausibility failure) – Signal Plausibility Failure 380
P00C6 - 92: Minimum rail pressure (signal below lower limit) - Performance or Incorrect Operation 382
P0088 - 22: Rail pressure too high (signal amplitude > maximum) - signal amplitude > maximum 385
P0192 - 11: Rail pressure sensor (circuit short to ground)- circuit short to ground 388
P0193 - 15: Rail pressure sensor (circuit short to battery or open)- circuit short to battery or open 391
P2288 - 92: Injector control pressure too high - Performance or Incorrect Operation: 394
P2289 - 92: Injector control pressure too high (engine off)- Performance or Incorrect Operation: 397
P0194-84: Fuel Rail Pressure Sensor "A" Circuit Intermittent/Erratic : Negative offset of the rail pressure sensorexceeded 400
P0194-85: Fuel Rail Pressure Sensor "A" Circuit Intermittent/Erratic : Positive offset of the rail pressure sensorexceeded 404
P0641 – 1C: Sensor supply 1 - voltage out of range 408
P0697 – 1C: Sensor supply 3 - voltage out of range 413
P1D55-96: Serial Peripheral Interface communication (component internal failure) 416
P1D56-04: Serial Peripheral Interface communication (system internal failures) 418
P1D57-64: Serial Peripheral Interface communication (signal plausibility failure) 420
P1D58-49: Serial Peripheral Interface communication (internal electronic failure) 422
P26E4-13: Open Load Error at Starter Low side power stage 424
P26E5-11: Short circuit to ground at Starter Low side powerstage 427
P26E6-12: Short circuit to battery at Starter Low side power stage 430
P0615-13: Open Load Error at Starter High side power stage - Circuit Open 433
P0616-11: Short circuit to ground Error at Starter High side power stage 436
P0617-12: Short circuit to battery Error at Starter High side power stage 438
P1277-14: Plausibility check Vsensing short to gound or open circuit during crank 442
P1278-64: Plausibility check R1 and R2 stuck closed or short circuit to battery Vsensing at Ignition ON 445
P06E9-71: Engine Starter Performance :Engine Starter Performance:Starter Stalled fault 448
P26F1-73: Starter Relay1 stuck closed 451
P26F3-73: Starter Relay2 stuck closed 454
P1276-12: SCB of VSense line 457
P1279-72: Relay Stuck Open Plausibility error 459
P0638-22: Throttle Actuator Control Range/Performance (Bank 1): Throttle valve actuator permanent controldeviation (signal amplitude > maximum) 463
P1102-11: Throttle Actuator "A" Control Motor Circuit Low : Throttle valve actuator output 2 circuit low 467
P1103-12: Throttle Actuator "A" Control Motor Circuit High : Throttle valve actuator output 2 circuit high 471
P1118-16: Throttle Actuator "A" Control Motor Current Range/Performance: Throttle valve actuator commandundervoltage 475
P1638-21: Throttle Actuator Control Range/Performance (Bank 1): Throttle valve actuator permanent controldeviation (signal amplitude < minimum) 479
P2102-11: Throttle Actuator "A" Control Motor Circuit Low : Throttle valve actuator output 1 circuit low 483
P2103-12: Throttle Actuator "A" Control Motor Circuit High : Throttle valve actuator output 1 circuit high 487
P2118-92: Throttle Actuator "A" Control Motor Current Range/Performance: Throttle valve actuator commandoverload 491
P0225-2F: Throttle Actuator Control Range/Performance (Bank 1): Signal range check max error on throttle valveposition sensor. 495
P0226-2F: Throttle Actuator Control Range/Performance (Bank 1): Signal range check min error on throttle valveposition sensor. 499
P061B - 62: Torque monitoring (signal compare failure) 503
P1B11-46: Torque to quantity conversion not strictly monotonous (calibration / parameter memory failure) 505
P0069-21: Turbocharger pressure and atmospheric pressure plausibility 507
P0069-22: Turbocharger pressure and atmospheric pressure plausibility 510
P0237-11: Turbocharger pressure sensor signal (circuit short to ground) 513
P0238-15: Turbocharger pressure sensor signal (circuit short to battery or open circuit) 516
P2100-13: Throttle valve actuator pwm command open 519
P2101-4B: Throttle valve actuator excess temperature 522
P20F8-4B: Intake Manifold Runner control circuit performance: Variable swirl actuator electrical failure (overtemperature) 525
P200A-1C: Intake Manifold runner performance: Variable Swirl Actuator supply voltage 529
P201B-4B: Intake Manifold Runner Control actuator supply voltage low: Variable swirl actuator excesstemperature 533
P201D-38:Intake Manifold Runner Control Actuator Internal Performance: Variable swirl actuator. 537
P2004-72: Intake Manifold Runner Control Stuck Open: Variable swirl actuator open blocked 541
P2006-73: Intake Manifold Runner Control Stuck closed: Variable swirl actuator closed blocked 545
P2008-13: Intake Manifold Runner control circuit / Open: Variable swirl actuator command 549
P2009-11: Intake Manifold Runner control circuit Low: Variable swirl actuator Command SCG 553
P2010-12: Intake Manifold Runner control circuit High: Variable swirl actuator Command SCB 557
P2014-29: Intake Manifold Runner Position Sensor/Switch Circuit: Variable swirl actuator command pwm 561
P2015-07: Intake Manifold Runner Position Sensor/Switch Circuit Range/Performance: Variable swirl actuator HWdamage 565
P2016-11: Intake Manifold Runner Position Sensor/Switch Circuit low: Variable swirl actuator feedback line 569
P2017-15: Intake Manifold Runner Position Sensor/Switch Circuit High: Variable swirl actuator feedback line 573
P2018-71: Intake Manifold Runner Position Sensor/Switch Circuit Intermittent: Variable swirl actuatorintermediate position blocked 577
P3011-54: Variant coding not performed 581
P0501-85: Vehicle Speed Sensor "A" Range/Performance : Vehicle speed signal above allowable range 583
P0501-86: Vehicle Speed Sensor "A" Range/Performance : Vehicle speed received from CAN is wrong. 586
P006E-16:Turbocharger/Supercharger Boost Control "A" Supply Voltage Circuit Low: Variable GeometryTurbocharger actuator command under voltage 589
P0045-13: Turbocharger/Supercharger Boost Control "A" Circuit/Open : Diagnostic fault check for power stageopen load (Electric VGT, present on E6 applications) 593
P0046-4B: Turbocharger Boost Control Position Sensor "A" Circuit Range/Performance: Diagnostic fault checkfor power stage over temperature 597
P0047-11: Turbocharger/Supercharger Boost Control "A" Circuit Low : Variable geometry turbocharger output 1signal Low 601
P0048-12: Turbocharger/Supercharger Boost Control "A" Circuit High : Variable geometry turbocharger output 1signal high 604
P1047-11: Turbocharger/Supercharger Boost Control "A" Circuit Low : Variable geometry turbocharger output 2signal Low 609
P1048-12: Turbocharger/Supercharger Boost Control "A" Circuit High : Variable geometry turbocharger output 2signal high 613
P1563-21: Turbocharger Boost Control Position Sensor "A" Circuit Range/Performance: Variable GeometryTurbocharger position sensor deviation (signal amplitude < minimum) 616
P2563-22: Turbocharger Boost Control Position Sensor "A" Circuit Range/Performance: Variable GeometryTurbocharger position sensor deviation (signal amplitude > maximum) 621
P2564-14:Turbocharger Boost Control sensor "A" Circuit low: Variable Geometry Turbocharger position sensorelectrical failure (circuit short to ground or open circuit) 625
P2565-12:Turbocharger Boost Control sensor "A" Circuit High: Variable Geometry Turbocharger position sensorelectrical failure (circuit short to battery) 629
P00BC-21: Mass or Volume Air Flow “A” Circuit Range / Performance – Air Flow Too Low – Air mass metersensitivity drift (signal below lower limit) 633
P00BD-22: Mass or Volume Air Flow “A” Circuit Range / Performance – Air mass meter sensitivity drift (signalabove upper limit) 637
P1E14-4B: Cooling Fan 2 Circuit Current High – Cooling Fan 2 (over temperature) 641
P014C-92: O2 sensor slow response – Rich to Lean Bank 1 sensor 1 – Lambda sensor upstream dynamic fault(rich to lean transitions) 644
P014D-92: O2 sensor slow response – lean to Rich Bank 1 sensor 1 – Lambda sensor upstream dynamic fault(lean to rich transitions) 649
P0016-62: Crankshaft position – Camshaft position correlation – Offset between camshaft and crankshaft (signalcompare failure) 653
P16AA-27: Cruise control / speed limiter by driver reversible disabling for high acceleration – Signal Rate ofChange above threshold 658
P16AB-26: Cruise control disabled for high deceleration 660
P24C2-62: Exhaust Gas Temperature Measurement System – Multiple Sensor Correlation Bank 1 – Exhaust gastemperature for cold start condition 2 (signal compare failure) 663
P042E-72: EGR “A” Control stuck open – EGR high pressure valve actuator stuck open 669
P049D-22: EGR “A” Control Position Exceeded Learning Limit – EGR high pressure valve positive positiondeviation (signal above upper limit) 673
P060C-53: Shut−off request of the injection cut−off for the shut−off coordinator in case of a standard ICO 677
P061D-16: Internal Control Module Air mass performance – Control Unit (EGR high pressure driver) internalelectronic failure (undervoltage) 679
P064C-13: Glow Plug Control Module 1 – Glow control unit feedback protocol error or open circuit of thecommand 683
P066A-11: Cylinder 1 Glow Plug Circuit Low – Glow plug 1 (circuit short to ground) 688
P066C-11: Cylinder 2 Glow Plug Circuit Low – Glow plug 2 (circuit short to ground) 694
P066E-11: Cylinder 3 Glow Plug Circuit Low – Glow plug 3 (circuit short to ground) 700
P067A-11: Cylinder 4 Glow Plug Circuit Short to Ground – Glow plug 4 (circuit short to ground) 706
P083F-62: Clutch Pedal Switch “A”/”B” Correlation – Two digital clutch switches not plausible 712
P0100-11: Mass or Volume Air Flow Sensor “A” Circuit – SCG of hardware signal of HFM sensor 717
P0101-01: Mass or Volume Air Flow Sensor “A” Circuit Range / Performance – Air mass meter (general electricalfailure) 721
P0102-32: Mass or Volume Air Flow Sensor “A” Circuit Low – Air mass meter (signal high time below threshold) 725
P0103-35: Mass or Volume Air Flow Sesnor “A” Circuit High – Air mass meter (signal high time above threshold) 729
P0116-64: Engine Coolant Temperature Sensor 1 Circuit Range / Performance – Engine coolant temperaturesensor plausibility 733
P0117-11: Engine Coolant Temperature Sensor 1 Circuit Low – Engine coolant temperature sensor signal (circuitshort to ground) 736
P0118-15: Engine Coolant Temperature Sensor 1 Circuit High – Engine coolant temperature sensor signal (circuitshort to battery or open) 739
P0120-13: Throttle / Pedal Position Sensor / Switch “A” Circuit– Diagnostic fault check to detect unplugged errorfor accelerator pedal sensors 742
P0127-4B: Intake Air Temperature Too High – EGR high pressure intake air manifold overheating 746
P161D-4B: Control Unit (EGR high pressure driver) over temperature – Control Unit (EGR high pressure driver)over temperature 750
P0182-11: Fuel Temperature Sensor “A” Circuit Low – Fuel temperature sensor (circuit short to ground) 754
P0183-15: Fuel Temperature Sensor “A” Circuit High – Fuel temperature sensor (circuit short to battery or open) 758
P0201-13: Injector Circuit/Open Cylinder 1 – Injector 1 command open 762
P0202-13: Injector Circuit/Open Cylinder 2 – Injector 2 command open 765
P0203-13: Injector Circuit/Open Cylinder 3 – Injector 3 command open 768
P0204-13: Injector Circuit/Open Cylinder 4 – Injector 4 command open 771
P0219-3A: Engine Over speed Condition – Engine overspeed recognition 774
P242B-64: Exhaust Gas Temperature sensor Circuit Range / Performance Bank 1 Sensor 3 – Inlet DieselParticulate Filter exhaust gas temperature sensor plausibility 777
P245A-13: EGR cooler bypass control Circuit / Open Bank 1 – EGR high pressure cooler bypass command(circuit open) 780
P245B-4B: EGR Cooler bypass control circuit range / performance – EGR high pressure cooler bypass command(over temperature) 784
P245C-11: EGR cooler bypass control Circuit low Bank 1 – EGR high pressure cooler bypass command (circuitshort to ground) 788
P245D-12: EGR cooler bypass control Circuit High Bank 1 – EGR high pressure cooler bypass command (circuitshort to battery) 792
P246F-64: Exhaust Gas Temperature sensor Circuit Range / Performance Bank 1 Sensor 4 – Outlet DieselParticulate Filter exhaust gas temperature sensor plausibility 796
P0261-11: Cylinder 1 Injector Circuit Low – Short circuit of the power stage low side (cylinder 1 error) 799
P0262-2B: Cylinder 1 Injector Circuit High – Short circuit between high side and low side of the power stagecylinder 1 802
P263E-4B: Glow Plug Control Module Command – Glow plug relay command (over temperature) 805
P0264-11: Cylinder 2 Injector Circuit Low – Short circuit of the power stage low side (cylinder 2 error) 810
P0266-2B: Cylinder 2 Injector Circuit High – Short circuit between high side and low side of the power stagecylinder 2 813
P0267-11: Cylinder 3 Injector Circuit Low – Short circuit of the power stage low side (cylinder 3 error) 816
P0268-2B: Cylinder 3 Injector Circuit High – Short circuit between high side and low side of the power stagecylinder 3 818
P0270-11:Cylinder 4 Injector Circuit Low – Short circuit of the power stage low side (cylinder 4 error) 822
P0271-2B:Cylinder 4 Injector Circuit High – Short circuit between high side and low side of the power stagecylinder 4 825
P0335-31: Crank Shaft Position Sensor “A” Circuit – Engine speed sensor general electrical failure 828
P0336-2F: Crank Shaft Position Sensor “A” Circuit Range / Performance – crankshaft signal disturbance 832
P0340-64: Camshaft Position Sensor “A” Circuit – Camshaft sensor signal invalid 836
P0341-64: Camshaft Position Sensor “A” Circuit Range / Performance – Camshaft sensor general electricalfailure 840
P0383-11: Glow Plug Control Module 1 Control Circuit Low – Glow plug relay command (circuit short to ground) 844
P0384-12: Glow Plug Control Module 1 Control Circuit High – Glow plug relay command (circuit short to battery) 848
P0401-21: EGR “A” Flow Insufficient Detected – The minimum control deviation falls below the lower limit 853
P0402-22: EGR “A” Flow Excessive Detected – The maximum control deviation exceeds the upper limit 857
P0403-13: EGR “A” Control Position Circuit Open – EGR high pressure valve control open 861
P0404-19: EGR “A” Control Circuit Range / Performance – EGR high pressure valve control (circuit current abovethreshold) 865
P0405-14: EGR Sensor “A” Circuit Low – EGR high pressure valve position sensor electrical test (circuit short toground or open) 869
P0406-12: EGR Sensor “A” Circuit High – EGR high pressure valve position sensor electrical test (circuit short tobattery) 872
P0409-78: EGR Sensor “A” Circuit – EGR high pressure valve position sensor (functional test, alignment oradjustment incorrect) 877
P0480-13: Fan1 Control Circuit – Cooling Fan 1 (open circuit) 881
P0481-13: Fan2 Control Circuit – Cooling Fan 2 (open circuit) 884
P0484-4B: Fan Circuit current High – Cooling Fan 1 (over temperature) 887
P0489-11: Exhaust Gas Re-circulation “A” Control Circuit High – EGR high pressure valve control out 1 (circuitshort to ground) 890
P0490-12: Exhaust Gas Re-circulation Control Circuit High – EGR high pressure valve control out 1 (circuit shortto battery) 895
P0562-16: System Voltage Low – Upstream main relay battery voltage below threshold 899
P0563-17: System Voltage High – Upstream main relay battery voltage above threshold 902
P0571-94: Brake Switch “A” Circuit – Brake pedal switch signal incorrect after event (0/1 error) 905
P0601-44:Internal Control Module Memory checksum error – Error state of EEPROM (data memory failure) 910
P0602-45:Internal Control Module Read only Memory (ROM) error – Error state of EEPROM (program memoryfailure) 912
P0645-13: A/C Clutch Relay Control Circuit – AC compressor (open load) 914
P0646-11: A/C Clutch Relay Control Circuit Low – AC compressor (Short circuit to ground) 917
P0647-12: A/C Clutch Relay Control Circuit High – AC compressor (Short circuit to battery) 920
P0671-13: Glow plug 1 (open circuit) 923
P0672-13: Glow plug 2 (open circuit) 929
P0673-13: Glow plug 3 (open circuit) 935
P0674-13: Glow plug 4 (open circuit) 941
P0691-11: Fan1 Control Circuit Low – Cooling Fan 1 (circuit short to ground) 947
P0692-12: Fan1 Control Circuit High – Cooling Fan 1 (circuit short to battery) 950
P0693-11: Fan2 Control Circuit – Cooling Fan 2 (circuit short to ground) 953
P0694-12: Fan2 Control Circuit – Cooling Fan 2 (circuit short to battery) 956
P0703-94: Brake Switch “B” Circuit – Brake pedal switch signal sequence incorrect (1/0 error) 959
P0830-62: Clutch Pedal Switch “A” Circuit – Plausibility check for Clutch 964
P1000-92: Performance limitation for High Fuel Temperature – Performance limitation for high fuel temperature 970
P1275-4B: Over Temperature of the power stage for AC compressor – Over Temperature of the power stage forAC compressor 972
P1489-11: EGR high pressure valve control out 2 (circuit short to battery) – EGR high pressure valve control out 2(circuit short to ground) 974
P1490-11: EGR high pressure valve control out 1 (circuit short to ground) – EGR high pressure valve control out2 (circuit short to battery) 978
P1579-53: Cruise control reversible disabling (event information) 982
P1648-01: Glow Plug Unit Error – DFC glow module error of GCU-T 985
P1649-64: Glow Plug Unit supply circuit – Glow Plug Unit supply (signal plausibility failure) 989
P2031-64: Exhaust Gas Temperature Sensor Circuit Bank1 sensor 2 – Oxidation catalyst upstream temperaturesignal plausibility 994
P2148-19: Fuel Injector Group “A” Supply Voltage Circuit High – Power stage high side (bank 0 error, circuitcurrent above threshold) 997
P2151-19: Fuel Injector Group “B” Supply Voltage Circuit High – Power stage high side (bank 1 error, circuitcurrent above threshold) 1001
P2269-67: Water in Fuel Condition – Water in fuel filter (signal incorrect after event) 1005
P2299-2A: Brake Pedal Position / Accelerator Pedal Position Incompatible – Brake and accelerator pedalcoherence 1009
P2413-21: EGR System Performance – EGR high pressure valve negative position deviation (signal below lowerlimit) 1015
P3021-07: Fire Prevention System: Crash Event Detected– Fire Prevention System: crash event detected 1019
P2251-13:O2 sensor circuit: Lambda sensor wire diagnosis open load at pin MES, sensor 1 bank 1 1021
P2A06-13:O2 sensor circuit: Lambda sensor wire diagnosis open load at pin RE, sensor 1 bank 1 1024
P0651 – 1C: Sensor supply 2 - voltage out of range 1029
P3022 - 29: Airbag invalid time period for crash signal 1034
P3023 - 29: Airbag invalid crash information 1036
P1C13 - 41: Node Message Counter faulty 1038
P1C12 - 41: Node CheckSum faulty 1040
P0254-12: Metering Unit electrical failure (circuit short to battery) 1042
P1D3D-96: ECU internal monitoring 3 (component internal failure) 1045
P1D3F-04: ECU internal monitoring 3 (system internal failures) 1047
P1D42-64: ECU internal monitoring 1 (signal plausibility failure) 1049
P0216-01: Energizing time monitoring (general signal failure) 1051
P1217-64: Energizing time monitoring (signal plausibility failure) 1053
P061A - 49: Torque monitoring (internal electronic failure) 1055
P0226D-29: DFC to indicate hoseline error 1057
P2453-64: Diesel Particulate Filter differential pressure sensor plausibility 1060
P2228-16: Atmospheric air pressure sensor (circuit voltage below threshold) 1063
U0167-31: Lost Communication With Vehicle Immobilizer Control Module: Bad ICU communication 1065
P0030-13:HO2S Heater Control circuit: Lambda probe upstream heater command signal open 1068
INSTRUMENT CLUSTER 1085
TABLE OF CONTENTS 1088
1. Introduction 1089
1.1. Document Purpose 1089
1.2. Document Scope and Audience 1089
1.3. Terminologies 1090
1.4. Reference Documents 1092
2. ECU Functional Description 1093
3. ECU Replacement Strategy Description 1094
4. List of Tables 1095
X205 IPC Replacement Strategy 1096
TABLE OF CONTENTS 1099
1. Introduction 1100
1.1. Document Purpose 1100
1.2. Document Scope and Audience 1100
1.3. Terminologies 1101
1.4. Reference Documents 1103
2. ECU Functional Description 1104
3. ECU Replacement Strategy Description 1105
4. List of Tables 1106
INFOTAINMENT 1107
TABLE OF CONTENTS 1109
1. Introduction 1110
1.1 General Overview 1110
1.2 Document Scope 1110
1.3 Terminologies 1110
1.4 Intended Audience 1111
2. Infotainment System Software Reflash 1112
2.1 Architecture 1112
2.2 Applicable Variants 1113
2.3 Applicable Power Modes 1113
2.4 Infotainment Software Reflash Procedure 1114
2.4.1 Preconditions 1114
2.4.2 Procedure 1114
2.4.3. Exceptions and Variations 1117
2.5 Part Replacement Strategy 1119
2.6 16R Part Number’s Structure 1120
2.7 Performance Parameter 1120
TML HARRIER Infotainment DTCTroubleshooting guide V 0.2 1122
Contents 1124
1. Introduction 1126
1.1. Objective 1126
1.2. Intended audiences 1126
1.3. Infotainment system architecture 1126
1.4. Infotainment system variants 1127
1.5. Infotainment system component images 1127
1.5.1. Silver Box 1127
1.5.2. Button Panel 1128
1.5.3. Display 1128
2. DTC Troubleshoot procedure 1129
B1C01-13: AM FM Antenna Signal - circuit open 1129
B1C33-2A: Hard Switch (Push Button/Rotary Knobs) - signal stuck in range 1133
B1C0E-13: Microphone Signal Input - circuit open 1137
B1C0A-13: Left Rear Speaker Assembly Output Power / Left Rear Speaker Assembly Input Signal 1 -circuit open 1142
B1C0B-13: Right Rear Speaker Assembly Output Power / Right Rear Speaker Assembly Input Signal1 - circuit open 1145
B1C08-13: Left Front Speaker Assembly Output Power / Left Front Speaker Assembly Input Signal 1 -circuit open 1150
B1C09-13: Right Front Speaker Assembly Output Power / Right Front Speaker Assembly Input Signal1 - circuit open 1153
B1C51-13 Left Rear Tweeter Assembly Output Power / Left Front Tweeter Assembly Input Signal -circuit open 1158
B1C4E-13: Right Rear Tweeter Assembly Output Power / Right Rear Tweeter Assembly Input Signal- circuit open 1161
B1C50-13: Left Front Tweeter Assembly Output Power / Left Front Tweeter Assembly Input Signal -circuit open 1166
B1C4F-13: Right Front Tweeter Assembly Output Power / Right Front Tweeter Assembly InputSignal - circuit open 1169
B1C20-2A: Steering Wheel Control Input Signal - signal stuck in range 1173
B1C20-13: Steering Wheel Control Input Signal - circuit open 1178
B1C04-13: GPS Signal - circuit open 1182
B1C4B-13: Infotainment Display LVDS connector - circuit open 1186
B1C52-13: IC Display LVDS connector - circuit open 1189
B1C4D-08: Button Panel LIN - Bus Signal / Message Failures 1194
CAN Bus Architecture 1196
Preliminary Check 1199
U0028-13: Vehicle Communication Bus A - open circuit 1200
U0028-88: Vehicle Communication Bus A - Bus off 1202
U0155-08: Lost Communication with Instrument Panel Cluster (IPC) Control Module - Bus Signal /Message Failure 1204
U0140-08: Lost Communication with Body Control Module - Bus Signal / Message Failures 1209
U0159-08: Lost Communication with Parking Assist Control Module "A" - Bus Signal / MessageFailures 1217
U0164-08: Lost Communication with HVAC Control Module - Bus Signal / Message Failures 1222
U045A-81: Invalid Data Received from Parking Assist Control Module "A" - invalid serial datareceived 1228
Abbreviations 1231
Appendix 1232
TML HARRIER Infotainment DTC Troubleshooting guide V 0.3 1235
Contents 1237
Change History 1236
1. Introduction 1239
1.1. Objective 1239
1.2. Intended audiences 1239
1.3. Infotainment system architecture 1239
1.4. Infotainment system variants 1240
1.5. Infotainment system component images 1240
1.5.1. Silver Box 1240
1.5.2. Button Panel 1240
1.5.3. Display 1241
2. DTC Troubleshoot procedure 1242
B1C33-2A: Hard Switch (Push Button/Rotary Knobs) - signal stuck in range 1246
B1C0E-13: Microphone Signal Input - circuit open 1250
B1C0A-13: Left Rear Speaker Assembly Output Power / Left Rear Speaker Assembly Input Signal 1 -circuit open 1254
B1C0B-13: Right Rear Speaker Assembly Output Power / Right Rear Speaker Assembly Input Signal1 - circuit open 1258
B1C08-13: Left Front Speaker Assembly Output Power / Left Front Speaker Assembly Input Signal 1 -circuit open 1262
B1C09-13: Right Front Speaker Assembly Output Power / Right Front Speaker Assembly Input Signal1 - circuit open 1265
B1C51-13 Left Rear Tweeter Assembly Output Power / Left Front Tweeter Assembly Input Signal -circuit open 1270
B1C4E-13: Right Rear Tweeter Assembly Output Power / Right Rear Tweeter Assembly Input Signal- circuit open 1274
B1C50-13: Left Front Tweeter Assembly Output Power / Left Front Tweeter Assembly Input Signal -circuit open 1278
B1C4F-13: Right Front Tweeter Assembly Output Power / Right Front Tweeter Assembly InputSignal - circuit open 1282
B1C20-2A: Steering Wheel Control Input Signal - signal stuck in range 1286
B1C20-13: Steering Wheel Control Input Signal - circuit open 1290
B1C04-13: GPS Signal - circuit open 1295
B1C4B-13: Infotainment Display LVDS connector - circuit open 1299
B1C52-13: IC Display LVDS connector - circuit open 1303
B1C4D-08: Button Panel LIN - Bus Signal / Message Failures 1307
CAN Bus Architecture 1310
Preliminary Check 1310
U0028-13: Vehicle Communication Bus A - open circuit 1311
U0028-88: Vehicle Communication Bus A - Bus off 1313
U0155-08: Lost Communication with Instrument Panel Cluster (IPC) Control Module - Bus Signal /Message Failure 1315
U0140-08: Lost Communication with Body Control Module - Bus Signal / Message Failures 1320
U0159-08: Lost Communication with Parking Assist Control Module "A" - Bus Signal / MessageFailures 1327
U0164-08: Lost Communication with HVAC Control Module - Bus Signal / Message Failures 1332
U045A-81: Invalid Data Received from Parking Assist Control Module "A" - invalid serial datareceived 1337
Abbreviations 1340
Appendix 1341
BCM 1344
Contents 1346
Change History 1345
IVN DTCs 1355
CAN Bus Architecture for TIAGO 1355
CAN Wiring Harness Diagram for TIAGO 1356
Abbreviation 1357
Preliminary Check 1358
U0028-13:- Vehicle Communication Bus A-open circuit 1359
U0028-88:- Vehicle Communication Bus A-Bus off 1361
U0100-08:- Lost communication with ECM- Message Timeout Failure 1363
U0151-08:- Lost communication with Restraints Control Module (SRS) - MessageTimeout Failure 1368
U0155-08:- Lost communication with instrument Panel Cluster- IPC MessageTime Out Failure 1372
U0101-08:- Lost communication with Transmission Control Module- TCMMessage Time Out Failure 1379
U0167-08:- Lost communication with vehicle Immobilizer Control Module- VICMMessage Time Out Failure 1380
U0401-81:- Invalid Data Received From ECM 1386
U0423-81:- Invalid Data Received From IPC 1389
U0426-81:- Invalid Data Received From VICM 1392
Generic DTCs 1395
U3000 - 08:- Control Module - Bus Signal / Message Failure 1395
U1006 - 42:- Control Module Internal- general memory failure 1398
P0604 - 00:- Internal Control Module Random Access Memory (RAM) Error 1400
P0605 - 00:- Internal Control Module Read Only Memory (ROM) Error 1402
U1008 - 16:- Control Module Input Power 1 - circuit voltage below threshold 1404
U1008 - 17:- Control Module Input Power 1 - circuit voltage above threshold 1408
U1009 - 16:- Control Module Input Power 2 - circuit voltage below threshold 1412
U1009 - 17:- Control Module Input Power 2 - circuit voltage above threshold 1416
U100A - 16:- Control Module Input Power 3 - circuit voltage below threshold 1420
U100A - 17:- Control Module Input Power 3 - circuit voltage above threshold 1424
Exterior Light DTCs 1428
B2236 - 12: Position Lamp Switch - Circuit Short to Battery 1428
B2236- 11: Position Lamp Switch - Circuit short to Ground 1433
C0040 – 11: Brake Pedal Switch - Circuit short to Ground 1438
C0040 – 12: Brake Pedal Switch - Circuit short to Battery 1443
B221A– 12: Headlamp On Signal – circuit short to battery 1447
B221A – 11: Headlamp On Signal – Short to Ground 1452
B225A– 14: Front Fog Lamp Relay– Short to Ground or Open 1457
B225A– 12: Front Fog Lamp Relay – Short to Battery 1462
B222C– 11: Low Beam Relay– Short to Ground 1467
B222C – 12: Low Beam Relay – Short to Battery 1472
B2204– 11: Combined High Beam Circuit – Short to Ground 1477
B2204 – 12: Combined High Beam – Short to Battery 1482
B2224– 11: Left Position Lamps– Short to Ground 1487
B2224 – 15: Left Position Lamps – Short to Battery or Open Circuit 1492
B2247– 11: Right Position Lamps– Short to Ground 1497
B2247– 15: Right Position Lamps – Short to Battery or Open Circuit 1502
B221F – 11: Left Front Fog Lamp - Circuit Short to Ground 1507
B221F – 15: Left Front Fog Lamp Circuit – Short to Battery or Open Circuit 1512
B2242 – 11: Right Front Fog Lamp Circuit – Short to Ground 1517
B2242 – 15: Right Front Fog Lamp Circuit – Short to Battery or Open Circuit 1522
B2227 – 11: Left Stop Lamp Circuit – Short to Ground 1527
B2227 – 15: Left stop Lamp Circuit – Short to Battery or Open Circuit 1532
B224A – 11: Right Stop Lamp Circuit – Short to Ground 1537
B224A – 15: Right stop Lamp Circuit – Short to Battery or Open Circuit 1542
B2229 – 11: Left Turn Indicator – Short to Ground 1547
B2229 – 15: Left Turn Indicator – Short to Battery or Open Circuit 1552
B224C – 11: Right Turn Indicator – Short to Ground 1557
B224C – 15: Right Turn Indicator – Short to Battery or Open Circuit 1562
B2229 – 1D: Left Turn Indicator – Circuit Current out of range 1567
B224C – 1D: Right Turn Indicator – Circuit Current out of range 1572
B225C – 09: Combination Switch Failures (Lights) – Component Failures 1577
B225D – 09: Combination Switch Failures (Wipers) – Component Failures 1582
B222E - 11: Main Beam Switch - Circuit Short to Ground 1587
B222E - 12: Main Beam Switch - Circuit short to Battery or Open Circuit 1591
B2503 – 11: Reverse Gear Selection Switch - Circuit short to Ground or Open Circuit 1595
B2503 – 12: Reverse Gear Selection Switch - Circuit short to Battery 1600
B220A – 23: Front Fog Lamp Control Switch – Signal Stuck Low 1604
B220A – 11: Front Fog Lamp Control Switch – Short to Ground 1609
B220A – 12: Front Fog Lamp Control Switch – Short to Battery or Open Circuit 1614
B2252 – 62: Turn Indicator Switch – signal compare failure 1619
B222D - 11: Low Beam Switch - Circuit Short to Ground 1626
B222D - 12: Low Beam Switch - Circuit short to Battery or Open Circuit 1630
B2253 – 11: Turn Left Indicator Switch Circuit – circuit short to ground 1634
B2253 – 12: Turn Left Indicator Switch Circuit – circuit short to battery 1639
B2254 – 11: Turn Right Indicator Switch Circuit – circuit short to ground 1644
B2254 – 12: Turn Right Indicator Switch Circuit – circuit short to battery 1649
B2217 – 11: Hazard Switch – Short to Ground 1654
B2217 – 12: Hazard Switch – Short to Battery or Open Circuit 1659
Lock Control DTCs 1664
B1301 - 11: Driver Door Ajar Switch - Circuit Short to Ground 1664
B1301 - 12: Driver Door Ajar Switch - Circuit short to Battery or Open Circuit 1668
B1308 - 11: Passenger Door Ajar Switch - Circuit Short to Ground 1672
B1308 - 12: Passenger Door Ajar Switch - Circuit short to Battery or Open Circuit 1676
B1306 - 11: Left Rear Door Ajar Switch - Circuit Short to Ground 1680
B1306 - 12: Left Rear Door Ajar Switch - Circuit short to Battery or Open Circuit 1684
B130D - 11: Right Rear Door Ajar Switch - Circuit Short to Ground 1688
B130D - 12: Right Rear Door Ajar Switch - Circuit short to Battery or Open Circuit 1692
B1620 - 11: Other Doors Switch - Circuit Short to Ground 1696
B1620 - 12: Other Doors Switch - Circuit short to Battery or Open Circuit 1700
B162C - 11: Tailgate State Switch - Circuit Short to Ground 1704
B162C - 12: Tailgate State Switch - Circuit short to Battery or Open Circuit 1708
B160F - 11: Driver Door Lock Signal - Circuit Short to Ground 1712
B160F - 12: Driver Door Lock Signal - Circuit short to Battery or Open Circuit 1716
B1610 - 11: Driver Door Unlock Signal - Circuit Short to Ground 1720
B1610 - 12: Driver Door Unlock Signal - Circuit short to Battery or Open Circuit 1724
B1630 - 62: Driver Door Lock/Unlock Signal - Signal Compare Failure 1728
B2501- 12: Horn Relay - Circuit short to Battery 1734
B1609 - 14: Door Lock Relay - Circuit Short to Ground or Open 1738
B1609 - 12: Door Lock Relay - Circuit Short to Battery 1744
Power Mode (OMM) DTCs 1749
Power Mode (OMM) DTCsU100F - 11: Ignition Power mode Input - Circuit Short to Ground 1749
U100F - 12: Ignition Power mode Input - Circuit Short to Battery 1753
U1000 - 11: Accessory Power mode Input - Circuit Short to Ground 1757
U1000 - 12: Accessory Power mode Input - Circuit Short to Battery 1761
U1010 - 11: Key In Signal - Circuit Short to Ground 1765
U1010 - 12: Key In Signal - Circuit Short to Battery 1769
U100E - 11: Crank Power mode Input - Circuit Short to Ground 1773
U100E - 12: Crank Power mode Input - Circuit Short to Battery 1777
U100E - 23: Crank Power mode Input – switch stuck low 1781
B1F00 – 11: Accessory Delay Signal – Circuit Short to Ground 1786
B1F09 – 11: Interior Lamp Deactivation Signal – Circuit Short to Ground 1791
U1013 – 11: Wake-Up Signal – Circuit Short to Ground 1796
U1013 – 12: Wake-Up Signal – Circuit Short to Battery 1801
U1014 – 09: Ignition Switch Failure 1806
Rear Defogger DTCs 1811
B221E - 11: Heated Rear Windscreen Relay - circuit short to ground 1811
B221E - 15: Heated Rear Windscreen Relay - circuit short to battery or open 1817
B2238- 11: Rear Defogger switch circuit short to GND/ Open 1823
B2238- 12: Rear Defogger switch circuit short to BATT 1827
B2238- 23: Rear Defogger switch circuit short to GND 1831
User Customization Settings (UCS) DTCs 1835
U1613 – 64 : System Customization Data - signal plausibility failure 1835
U1613 – 64 : System Customization Data - signal plausibility failure 1841
Wiper & Washer (WW) DTCs 1847
B220C - 11: Front Washer Switch - Circuit Short to Ground 1847
B220C - 12: Front Washer Switch - Circuit short to Battery or Open Circuit 1852
B220C – 23: Front Washer Switch – Signal Stuck Low 1856
B223B - 11: Rear Washer Switch - Circuit Short to Ground 1861
B223B - 12: Rear Washer Switch - Circuit short to Battery or Open Circuit 1866
B223B – 23: Rear Washer Switch – Signal Stuck Low 1870
B2212 - 11: Front Wiper Low Speed Switch - Circuit Short to Ground 1875
B2212 - 12: Front Wiper Low speed Switch - Circuit short to Battery or Open Circuit 1880
B220E - 11: Front Wiper High Speed Switch - Circuit Short to Ground 1885
B220E - 12: Front Wiper High speed Switch - Circuit short to Battery or Open Circuit 1890
B2211 - 11: Front Wiper Intermittent Switch - Circuit Short to Ground 1895
B2211 - 12: Front Wiper Intermittent Switch - Circuit short to Battery or Open Circuit 1900
B223D - 11: Rear Wiper Mode Switch - Circuit Short to Ground 1905
B223D - 12: Rear Wiper Mode Switch - Circuit short to Battery or Open Circuit 1910
B2213 - 11: Front Wiper Park Position Signal - Circuit Short to Ground 1915
B2213 - 12: Front Wiper Park Position Signal - Circuit short to Battery or Open Circuit 1920
B223E - 11: Rear Wiper Park Position Signal - Circuit Short to Ground 1925
B223E - 12: Rear Wiper Park Position Signal - Circuit short to Battery or Open Circuit 1930
B2213 - 92: Front Wiper Park Position Signal - Performance or incorrect operation 1935
B2213 - 97: Front Wiper Park Position Signal - Component or system operation obstructed or blocked 1940
B223E - 92: Rear Wiper Park Position Signal – Performance or Incorrect Operation 1945
B223E - 97: Rear Wiper Park Position Signal - Component or system operation obstructed or blocked 1950
B220B- 11: Front Washer Pump Short to Ground 1955
B220B- 15: Front Washer Pump Short to Batt/ Open 1959
B223A- 11: Rear Washer Pump Short to GND 1963
B223A- 15: Rear Washer Pump Short to Batt/ Open 1967
B2258- 14: Wiper On/Off Relay Short to Ground/ Open 1971
B2258- 12: Wiper On/Off Relay Short to BATT 1975
B2256- 14: Wiper High/Low Relay Short to Ground/ Open 1979
B2256- 12: Wiper High/Low Relay Short to BATT 1983
B2240- 14: Rear Wiper Relay Short to Ground/ Open 1987
B2240- 12: Rear Wiper Relay Short to BATT 1991
B2215- 14: Front Wiper Variable Speed Switch GND/ Open 1995
B2215- 1C: Front Wiper Variable Speed Switch voltage out of range 1999
U0100-87 : Lost Communication with ECM- Missing Message failure 2003
U0151-87 : Lost Communication with Restraints Control Module (SRS) – Missing Message FailureThis 2004
U0167-87 : Lost Communication with Vehicle Immobilizer Control Module- VICM Missing MessageFailure 2006
B2267 – 09: Emergency HW Path Failure (Brake Lamps / Position Lamps / Low Beam output) –Component Failures 2007
B1326 – 12: Express down output_Short_to_Battery 2011
B1326 – 11: Express down output_Short_to_Ground 2015
B1325 – 23: Express down_Switch – Signal Stuck Low 2019
B1324 – 09: Window winding switch implausible-Component Failure 2022
U0420-81:- Invalid Data Received From Power Steering Control Module 2025
Park Distance Control DTCs 2026
B1922 –11 :Proximity Sensor Rear RH input -Circuit short to Ground 2026
B1922 –12 :Proximity Sensor Rear RH input -Circuit short to Battery 2030
B1922 –13 :Proximity Sensor Rear RH input -Circuit Open 2034
U130B - 08: Lost Communication With Head Unit (HU)-BusSignal/Message failures 2037
U130B - 87: Lost Communication With Head Unit (HU)-MissingMessage 2040
U131E - 08: Loss communication with rear PDC 2042
B1929- 96: Proximity Sensor Rear RH Failure 2045
B225E – 11: Left Reverse Lamp Circuit – Short to Ground 2048
B225E – 15: Left Reverse Lamp Circuit – Short to Battery or Open Circuit 2052
B225F – 11: Right Reverse Lamp Circuit – Short to Ground 2056
B225F – 15: Right Reverse Lamp Circuit – Short to Battery or Open Circuit 2060
P1E00 – 23: ESS Switch – Signal Stuck Low 2064
B160B– 14: Door Unlock Control Driver Relay/Tailgate Unlock Control Relay– Short to Ground or Open 2068
Appendix: 2072
Vehicle Platform: OSPREYECU Name: Hella Body Control Module (BCM) DTCTroubleshooting Data V 1.4 2082
Contents 2083
IVN DTCs 2096
CAN Bus Architecture 2096
Wiring Schematics for Osprey 2097
Component Location & Image:- 2098
Abbreviation 2100
Preliminary Check 2101
U0028-13:- Vehicle Communication Bus A-open circuit 2102
U0028-88:- Vehicle Communication Bus A-Bus off 2103
U0100-08:- Lost communication with ECM- Message Timeout Failure 2105
U0101-08:- Lost communication with TCM- TCM Message Timeout Failure 2112
U1309-08:- Lost communication with Anti-Lock Braking System- ABS Message Timeout Failure 2117
U0164-08:- Lost communication with HVAC Control Module- Message Timeout Failure 2122
U0151-08:- Lost communication with Restraints Control Module (SRS) - Message Timeout Failure 2126
U0155-08:- Lost communication with instrument Panel Cluster- IPC Message Time Out Failure 2129
U0167-08:- Lost communication with vehicle Immobilizer Control Module- VICM Message Time OutFailure 2136
U0401-81:- Invalid Data Received From ECM 2142
U0402-81:- Invalid Data Received From TCM 2145
U1609-81:- Invalid Data Received From ABS 2148
U0424-81:- Invalid Data Received From HVAC 2151
U0423-81:- Invalid Data Received From IPC 2154
U0426-81:- Invalid Data Received From VICM 2157
Generic DTCs 2160
U3000 - 08:- Control Module - Bus Signal / Message Failure 2160
U1006 - 42:- Control Module Internal- general memory failure 2163
P0604 - 00:- Internal Control Module Random Access Memory (RAM) Error 2165
P0605 - 00:- Internal Control Module Read Only Memory (ROM) Error 2167
U1008 - 16:- Control Module Input Power 1 - circuit voltage below threshold 2169
U1008 - 17:- Control Module Input Power 1 - circuit voltage above threshold 2173
U1009 - 16:- Control Module Input Power 2 - circuit voltage below threshold 2176
U1009 - 17:- Control Module Input Power 2 - circuit voltage above threshold 2181
U100A - 16:- Control Module Input Power 3 - circuit voltage below threshold 2185
U100A - 17:- Control Module Input Power 3 - circuit voltage above threshold 2189
Exterior Light DTCs 2193
B2236 - 12: Position Lamp Switch - Circuit Short to Battery 2193
B2236- 11: Position Lamp Switch - Circuit short to Ground 2197
C0040 – 11: Brake Pedal Switch - Circuit short to Ground 2201
C0040 – 12: Brake Pedal Switch - Circuit short to Battery 2205
B221A– 12: Headlamp On Signal – circuit short to battery 2208
B221A – 11: Headlamp On Signal – Short to Ground 2212
B225A– 14: Front Fog Lamp Relay– Short to Ground or Open 2216
B225A– 12: Front Fog Lamp Relay – Short to Battery 2220
B222C– 11: Low Beam Relay– Short to Ground 2224
B222C – 12: Low Beam Relay – Short to Battery 2228
B2204– 11: Combined High Beam Circuit – Short to Ground 2232
B2204 – 15: Combined High Beam – Short to Battery or Open 2236
B2224– 11: Left Position Lamps– Short to Ground 2240
B2224 – 15: Left Position Lamps – Short to Battery or Open Circuit 2244
B2247– 11: Right Position Lamps– Short to Ground 2248
B2247– 15: Right Position Lamps – Short to Battery or Open Circuit 2252
B221F – 11: Left Front Fog Lamp - Circuit Short to Ground 2256
B221F – 15: Left Front Fog Lamp Circuit – Short to Battery or Open Circuit 2260
B2242 – 11: Right Front Fog Lamp Circuit – Short to Ground 2264
B2242 – 15: Right Front Fog Lamp Circuit – Short to Battery or Open Circuit 2268
B2227 – 11: Left Stop Lamp Circuit – Short to Ground 2272
B2227 – 15: Left stop Lamp Circuit – Short to Battery or Open Circuit 2276
B224A – 11: Right Stop Lamp Circuit – Short to Ground 2280
B224A – 15: Right stop Lamp Circuit – Short to Battery or Open Circuit 2284
B225E – 11: Left Reverse Lamp Circuit – Short to Ground 2288
B225E – 15: Left Reverse Lamp Circuit – Short to Battery or Open Circuit 2292
B225F – 11: Right Reverse Lamp Circuit – Short to Ground 2296
B225F – 15: Right Reverse Lamp Circuit – Short to Battery or Open Circuit 2300
B2229 – 11: Left Turn Indicator – Short to Ground 2304
B2229 – 15: Left Turn Indicator – Short to Battery or Open Circuit 2308
B224C – 11: Right Turn Indicator – Short to Ground 2312
B224C – 15: Right Turn Indicator – Short to Battery or Open Circuit 2316
B2229 – 1D: Left Turn Indicator – Circuit Current out of range 2320
B224C – 1D: Right Turn Indicator – Circuit Current out of range 2324
B2216 – 11: Hazard Indicator Lamp – Circuit short to Ground 2328
B225C – 09: Combination Switch Failures (Lights) – Component Failures 2332
B225D – 09: Combination Switch Failures (Wipers) – Component Failures 2336
B2260 - 11 Left Daylight Running Lamp - Circuit Short to Ground 2340
B2260 – 15: Left Daylight Running Lamp – Short to Battery or Open Circuit 2342
B2261 – 11: Right Daylight Running Lamp - Circuit Short to Ground 2344
B2261 – 15: Right Daylight Running Lamp - Circuit Short to Battery or Open Circuit 2346
B222E - 11: Main Beam Switch - Circuit Short to Ground 2348
B222E - 12: Main Beam Switch - Circuit short to Battery or Open Circuit 2351
B2503 – 11: Reverse Gear Selection Switch - Circuit short to Ground or Open Circuit 2354
B2503 – 12: Reverse Gear Selection Switch - Circuit short to Battery 2358
B220A – 23: Front Fog Lamp Control Switch – Signal Stuck Low 2361
B220A – 11: Front Fog Lamp Control Switch – Short to Ground 2365
B220A – 12: Front Fog Lamp Control Switch – Short to Battery or Open Circuit 2369
B2225 – 11: Left Rear Fog Lamp Circuit – Short to Ground 2373
B2225 – 15: Left Rear Fog Lamp Circuit – Short to Battery or Open Circuit 2377
B2252 – 62: Turn Indicator Switch – signal compare failure 2381
B2217 – 23: Hazard Switch – Signal Stuck Low 2387
B2239 – 23: Rear Fog Lamp Control Switch – Signal Stuck Low 2391
B2239 – 11: Rear Fog Lamp Control Switch – Short to Ground 2395
B2239 – 12: Rear Fog Lamp Control Switch – Short to Battery or Open Circuit 2399
B222D - 11: Low Beam Switch - Circuit Short to Ground 2403
B222D - 12: Low Beam Switch - Circuit short to Battery or Open Circuit 2406
B2248 – 11: Right Rear Fog Lamp Circuit – Short to Ground 2409
B2248 – 15: Right Rear Fog Lamp Circuit – Short to Battery or Open Circuit 2413
B2253 – 11: Turn Left Indicator Switch Circuit – circuit short to ground 2417
B2253 – 12: Turn Left Indicator Switch Circuit – circuit short to battery 2421
B2254 – 11: Turn Right Indicator Switch Circuit – circuit short to ground 2425
B2254 – 12: Turn Right Indicator Switch Circuit – circuit short to battery 2429
B2217 – 11: Hazard Switch – Short to Ground 2433
B2217 – 12: Hazard Switch – Short to Battery or Open Circuit 2437
Lock Control DTCs 2441
B1301 - 11: Driver Door Ajar Switch - Circuit Short to Ground 2441
B1301 - 12: Driver Door Ajar Switch - Circuit short to Battery or Open Circuit 2445
B1308 - 11: Passenger Door Ajar Switch - Circuit Short to Ground 2448
B1308 - 12: Passenger Door Ajar Switch - Circuit short to Battery or Open Circuit 2451
B1306 - 11: Left Rear Door Ajar Switch - Circuit Short to Ground 2454
B1306 - 12: Left Rear Door Ajar Switch - Circuit short to Battery or Open Circuit 2457
B130D - 11: Right Rear Door Ajar Switch - Circuit Short to Ground 2460
B130D - 12: Right Rear Door Ajar Switch - Circuit short to Battery or Open Circuit 2463
B1620 - 11: Other Doors Switch - Circuit Short to Ground 2466
B1620 - 12: Other Doors Switch - Circuit short to Battery or Open Circuit 2470
B162C - 11: Tailgate State Switch - Circuit Short to Ground 2473
B162C - 12: Tailgate State Switch - Circuit short to Battery or Open Circuit 2476
B1601 - 11: Bonnet State Switch - Circuit Short to Ground 2479
B1601 - 12: Bonnet State Switch - Circuit short to Battery or Open Circuit 2482
B160F - 11: Driver Door Lock Signal - Circuit Short to Ground 2485
B160F - 12: Driver Door Lock Signal - Circuit short to Battery or Open Circuit 2488
B1610 - 11: Driver Door Unlock Signal - Circuit Short to Ground 2491
B1610 - 12: Driver Door Unlock Signal - Circuit short to Battery or Open Circuit 2494
B1630 - 62: Driver Door Lock/Unlock Signal - Signal Compare Failure 2497
B160A- 14: Door Second Stage UnLock/ Door UnLock control others Relay - Circuit short to Ground 2502
B160A- 12: Door Second Stage UnLock/ Door UnLock control others Relay - Circuit short to Battery 2506
B2501- 12: Horn Relay - Circuit short to Battery 2510
B1609 - 14: Door Lock Relay - Circuit Short to Ground or Open 2514
B1609 - 12: Door Lock Relay - Circuit Short to Battery 2518
Power Mode (OMM) DTCs 2522
U100F - 11: Ignition Power mode Input - Circuit Short to Ground 2522
U100F - 12: Ignition Power mode Input - Circuit Short to Battery 2526
U1000 - 11: Accessory Power mode Input - Circuit Short to Ground 2529
U1000 - 12: Accessory Power mode Input - Circuit Short to Battery 2532
U1010 - 11: Key In Signal - Circuit Short to Ground 2535
U1010 - 12: Key In Signal - Circuit Short to Battery 2538
U100E - 11: Crank Power mode Input - Circuit Short to Ground 2541
U100E - 12: Crank Power mode Input - Circuit Short to Battery 2544
U100E - 23: Crank Power mode Input – switch stuck low 2547
B1F00 – 11: Accessory Delay Signal – Circuit Short to Ground 2551
B1F09 – 11: Interior Lamp Deactivation Signal – Circuit Short to Ground 2555
U1014 – 09: Ignition Switch Failure 2559
Rear Defogger DTCs 2563
B221E - 11: Heated Rear Windscreen Relay - circuit short to ground 2563
B221E - 15: Heated Rear Windscreen Relay - circuit short to battery or open 2568
B2238- 11: Rear Defogger switch circuit short to GND/ Open 2573
B2238- 12: Rear Defogger switch circuit short to BATT 2576
B2238- 23: Rear Defogger switch circuit short to GND 2579
User Customization Settings (UCS) DTCs 2582
U1613 – 64 : System Customization Data - signal plausibility failure 2582
Wiper & Washer (WW) DTCs 2586
B220C - 11: Front Washer Switch - Circuit Short to Ground 2586
B220C - 12: Front Washer Switch - Circuit short to Battery or Open Circuit 2590
B220C – 23: Front Washer Switch – Signal Stuck Low 2593
B223B - 11: Rear Washer Switch - Circuit Short to Ground 2597
B223B - 12: Rear Washer Switch - Circuit short to Battery or Open Circuit 2601
B223B – 23: Rear Washer Switch – Signal Stuck Low 2604
B2212 - 11: Front Wiper Low Speed Switch - Circuit Short to Ground 2608
B2212 - 12: Front Wiper Low speed Switch - Circuit short to Battery or Open Circuit 2612
B220E - 11: Front Wiper High Speed Switch - Circuit Short to Ground 2616
B220E - 12: Front Wiper High speed Switch - Circuit short to Battery or Open Circuit 2620
B2211 - 11: Front Wiper Intermittent Switch - Circuit Short to Ground 2624
B2211 - 12: Front Wiper Intermittent Switch - Circuit short to Battery or Open Circuit 2628
B223D - 11: Rear Wiper Mode Switch - Circuit Short to Ground 2632
B223D - 12: Rear Wiper Mode Switch - Circuit short to Battery or Open Circuit 2636
B2213 - 11: Front Wiper Park Position Signal - Circuit Short to Ground 2640
B2213 - 12: Front Wiper Park Position Signal - Circuit short to Battery or Open Circuit 2644
B223E - 11: Rear Wiper Park Position Signal - Circuit Short to Ground 2648
B223E - 12: Rear Wiper Park Position Signal - Circuit short to Battery or Open Circuit 2652
B2213 - 92: Front Wiper Park Position Signal - Performance or incorrect operation 2656
B2213 - 97: Front Wiper Park Position Signal - Component or system operation obstructed or blocked 2660
B223E - 92: Rear Wiper Park Position Signal – Performance or Incorrect Operation 2664
B223E - 97: Rear Wiper Park Position Signal - Component or system operation obstructed or blocked 2668
B220B- 11: Front Washer Pump Short to Ground 2672
B220B- 15: Front Washer Pump Short to Batt/ Open 2675
B223A- 11: Rear Washer Pump Short to GND 2678
B223A- 15: Rear Washer Pump Short to Batt/ Open 2681
B2258- 14: Wiper On/Off Relay Short to Ground/ Open 2684
B2258- 12: Wiper On/Off Relay Short to BATT 2687
B2256- 14: Wiper High/Low Relay Short to Ground/ Open 2690
B2256- 12: Wiper High/Low Relay Short to BATT 2693
B2240- 14: Rear Wiper Relay Short to Ground/ Open 2696
B2240- 12: Rear Wiper Relay Short to BATT 2699
B2215- 14: Front Wiper Variable Speed Switch GND/ Open 2702
B2215- 1C: Front Wiper Variable Speed Switch voltage out of range 2705
B1F07 - 11: Illumination Dimming Level PWM Output - circuit short to ground: 2708
B1F07 - 15: Illumination Dimming Level PWM Output - circuit short to battery or open 2712
B2268 - 11: Rear Right Turn Indicator LEDs - circuit short to ground 2716
B2268 - 15: Rear Right Turn Indicator LEDs- circuit short to battery or open 2719
B2269 - 11: Rear Left Turn Indicator LEDs - circuit short to ground 2723
B2269 - 15: Rear Left Turn Indicator LEDs - circuit short to battery or open 2727
B2267 – 09: Emergency HW Path Failure (Brake Lamps / Position Lamps / Low Beam output) –Component Failures 2731
B162D - 14: Tailgate State Switch - Circuit Short to Ground or Open 2734
B162D - 12: Tailgate State Switch - Circuit short to Battery 2738
B1619 - 11: Internal Lock Switch - Circuit Short to Ground 2742
B1619 - 12: Internal Lock Switch - Circuit Short to Battery 2745
B1619 - 23: Internal Lock Switch - Signal stuck Low 2748
U1013 – 11: Wake-Up Signal – Circuit Short to Ground 2751
U1013 – 12: Wake-Up Signal – Circuit Short to Battery 2755
U0100-87 : Lost Communication with ECM- Missing Message failure 2759
U0101-87 : Lost Communication with TCM- TCM Missing Message Failure 2760
U1309-87 : Braking System- ABS Missing Message Failure 2761
U0164-87 : Lost Communication with HVAC Control Module- Missing Message Failure 2762
U0151-87 : Lost Communication with Restraints Control Module (SRS) – Missing Message Failure 2763
U0155-87 : Lost Communication with instrument Panel Cluster- IPC Missing Message Failure 2764
U0167-87 : Lost Communication with Vehicle Immobilizer Control Module- VICM Missing MessageFailure 2765
B160B-14 : Door unlock control driver relay/tailgate unlock control relay – circuit short to ground oropen 2766
U1310-87 : Lost Communication With Trailer (TR) Control Module – missing message 2767
U0254-87 : Lost Communication With Remote Start Module – missing message 2768
B2203- 11: Combined External Mirror Folding Signal Circuit Short to Ground 2769
B2203- 15: Combined External Mirror Folding Signal Circuit Short to Battery/ Open 2774
B225B- 09: Master Light Switch Failure- Component Failures 2778
B2232- 23: Mirror Fold/Unfold Switch- Signal Stuck Low 2782
U1016- 12: Control Module Output Power 1- Circuit Short to Battery 2787
U1016- 14: Control Module Output Power 1- Circuit Short to Ground/ Open 2791
U1017- 12: Control Module Output Power 2- Circuit Short to Battery 2795
U1017- 14: Control Module Output Power 2- Circuit Short to Ground/ Open 2799
B2218- 11: Headlamp Auto On Enable Switch - circuit short to ground 2803
B2218- 12: Headlamp Auto On Enable Switch - circuit short to battery 2807
B2232- 11: Mirror Fold/Unfold Switch - circuit short to ground 2811
B2232- 12: Mirror Fold/Unfold Switch - circuit short to battery 2814
B2230-11: Master Light Switch Fail Safe Signal - circuit short to ground 2817
B2230-12: Master Light Switch Fail Safe Signal - circuit short to battery 2821
B223C-11: Rear Wiper Fixed Interval Signal - circuit short to ground 2825
B223C-12: Rear Wiper Fixed Interval Signal - circuit short to battery 2829
B1F08-14: Illumination Level Switch - circuit short to ground or open 2833
B1F08-12: Illumination Level Switch - circuit short to battery 2837
B160B-12: Door Unlock control driver Relay/ Tailgate Unlock Control Relay - circuit short to battery 2841
B1F04-11: Front Courtesy Light - circuit short to ground 2845
B161A-11: Internal Unlock Switch - circuit short to ground 2849
B161A-12: Internal Unlock Switch - circuit short to battery 2850
U1303-88:- LIN Bus B – Bus OFF 2851
U1617-81:-Invalid serial data received From PEPS 2854
U1617-82:-:- Invalid serial data received from PEPS 2857
U1617-83 :- Invalid serial data received from PEPS 2860
U1315-08:- Lost Communication with PEPS 2863
U130E-08 :-Lost Communication With Rain Light Sensor (RLS) 2867
B161A – 23: Internal Unlock Switch– Signal Stuck Low 2871
B163F– 23: Tailgate Unlock Switch– Signal Stuck Low 2875
B1325– 23: Down Switch Stuck– Signal Stuck Low 2879
B1326 - 12: Express down output - Circuit short to Battery 2883
B1326- 11: Express down output circuit short to GND/ Open 2886
U0131-08:- Lost Communication with Power Steering Control Module- Message Failure 2889
U1019 – 62: Passive Start Power mode– Signal Compare Failure 2892
B1324 – 09: Window winding switch implausible – Component Failures 2897
U0420-81:- Invalid Data Received From Power Steering Control Module 2901
B2262– 49: Light Sensor Hardware Failure – Internal Eelectronic Failure 2904
B2263– 49: Rain Sensor Hardware Failure – Internal Electronic Failure 2908
B2264 - 17:- RLS Over Voltage error- circuit voltage above threshold 2912
B1323- 06:- PEPS-BCM Cryptography- Algorithm Based Failure 2916
B2265- 5:- Rain Sensor Calibration error 2919
Appendix: 2922
ESCL 2936
TABLE OF CONTENTS 2939
1. Introduction 2940
1.1. General 2940
1.2. Document Scope 2940
1.3. Terminologies 2940
2. ESCL ECU Replacement Procedure 2941
2.1. Pre-checks/tasks to be done before replacing the ECU 2941
2.2. ECU replacement procedure 2942
2.3. If ESCLis replaced 2943
3. Figures 2944
Vehicle Platform: NEXONECU Name: ESCLDTC Troubleshooting Data V 1.4 2947
Contents 2948
Abbreviation 2950
IVN DTCs 2951
Preliminary Check 2951
U0028-13:- Vehicle Communication Bus A-open circuit 2952
U0028-88:- Vehicle Communication Bus A-Bus off 2953
U0100-08:- Lost Communication With ECM/PCM "A" - Bus Signal / Message Failures 2954
U1309-08:- Lost Communication With Antilock Braking System/ Electronic Stability Program (ABS/ESP) Control Module - Bus Signal / Message Failures 2959
U1315-08:- Lost Communication With PEPS - Bus Signal / Message Failures 2964
U0140-08:- Lost Communication With Body Control Module - Bus Signal / Message Failures 2967
U0401-81:- Invalid Data Received From ECM/ PCM "A" - invalid serial data received 2971
U1609-81:- Invalid Data Received From Antilock Braking System/ Electronic Stability Program (ABS/ESP) Control Module - invalid serial data received. 2974
U1617-81:- Invalid Data Received From PEPS - invalid serial data received. 2977
U1609- 82:- Invalid Data Received From Antilock Braking System/ Electronic Stability Program (ABS/ESP) Control Module - alive / sequence counter incorrect / not updated 2980
U1609 - 83:- Invalid Data Received From Antilock Braking System/ Electronic Stability Program (ABS/ESP) Control Module - value of signal protection calculation incorrect 2982
Generic DTCs 2984
U1008-16: Control Module Input Power 1 - circuit voltage below threshold 2984
U1008-17: Control Module Input Power 1 - circuit voltage above threshold 2988
B101D-42: Main Processor RAM Error - general memory failure 2992
B101E-42: Main Processor ROM Error - general memory failure 2994
B101F–42: Main Processor EEPROM error - general memory failure 2996
B1020-42: Co Processor RAM Error - general memory failure 2998
B1021-42: Co Processor ROM Error - general memory failure 3000
Functional DTC 3002
B1022–96: Steering lock unable to lock - component internal failure 3002
B1023–12: ESCL motor driver high side circuit - short to battery 3004
B1024–11: ESCL motor driver low side circuit - Short to ground 3006
B1025–96: Implausible indication of Latch Position switch – component internal failure 3008
B1026–96: Micro switch error – component internal failure 3010
B1027–09: System basis chip error – component failure 3012
B1028–09: AD converter error – component failure 3014
B1029–00: Main Processor -Co Processor communication error 3016
B102A–00: Co Processor not enabled with valid main processor request 3018
B102B–00: Co Processor enabling without main processor request 3020
B102C–00: Co Processor reset error 3022
B102E–00: Main Processor CPU test error 3024
B102F–00: Main Processor program sequence error 3026
B1030–00: Co Processor CPU test error 3028
B1031–00: Co Processor program sequence error 3030
Appendix 3032
ESP 3034
TABLE OF CONTENTS 3037
C0031-12 :- Left Front Wheel Speed Sensor- Circuit Short to Battery 3043
C0031-64 :- Left Front Wheel Speed Sensor- Signal Plausibility Failure 3046
C0031-62 :- Left Front Wheel Speed Sensor- Signal Compare Failure 3050
C0034-14:- Right Front Wheel Speed Sensor- Circuit short to Ground or open 3054
C0034-12:- Right Front Wheel Speed Sensor- Circuit Short to Battery 3057
C0034-64:- Right Front Wheel Speed Sensor- Signal Plausibility Failure 3060
C0034-62:- Right Front Wheel Speed Sensor- Signal Compare Failure 3063
C0037-14:- Left Rear Wheel Speed Sensor- Circuit short to Ground or open 3067
C0037-12:- Left Rear Wheel Speed Sensor- Circuit Short to Battery 3070
C0037-64:- Left Rear Wheel Speed Sensor- Signal Plausibility Failure 3073
C0037-62:- Left Rear Wheel Speed Sensor- Signal Compare Failure 3076
C003A-14:- Right Rear Wheel Speed Sensor- Circuit short to Ground or open 3080
C003A-12:- Right Rear Wheel Speed Sensor- Circuit Short to Battery 3083
C003A-62:- Right Rear Wheel Speed Sensor- Signal Compare Failure 3089
C131E-01:- Wheel Speed Sensor- General Electrical Failure 3093
C131E-12 :- Wheel speed sensor- Circuit short to battery 3097
C0010-04:- Left Front Inlet Control-System internal Failure 3100
C0014-04:- Right Front Inlet Control-System internal Failure 3102
C001C- 04:- Right Rear Inlet Control-System internal Failure 3104
C0018-04:- Left Rear Inlet Control-System internal Failure 3106
C0011-04:- Left Front Outlet Control-System internal Failure 3108
C0015-04:- Right Front Outlet Control-System internal Failure 3110
C001D-04:- Right Rear Outlet Control-System internal Failure 3112
C0019-04:- Left Rear Outlet Control-System internal Failure 3114
C1025-09:- Generic Valve-Component failure 3116
C1026-1C:- Valve supply- Circuit Voltage out of Range 3118
C100C-96:- Pump Motor- Component Internal Failure 3121
C100C-01:- Pump Motor- General Electrical Failure 3123
C100D-4B:- Pump Motor Flow rate- Over Temperature 3127
C1014-04:- Valve Relay – System Internal Failure 3130
C006B-06:- Stability System Active Too Long- Algorithm based Failure 3132
U3000-4B:- Control Module – Over temperature Failure 3135
C0040-64:- Brake Pedal Switch “A”- Signal Plausibility Failure 3138
P0604-00:- Internal Control Module Random Access Memory (RAM) Error 3141
P0605-00:- Internal Control Module Read Only Memory (ROM) Error 3143
U1006-49:- Control Module Internal-Internal Electronic failure 3145
U1604-41:- Control Module Configuration-General checksum failure 3147
U1604-56:- Control Module Configuration-Invalid/ Incompatible Configuration 3149
U3006-16:- Control Module Input Power "A"- Circuit Voltage Below Threshold 3151
U3006-1C:- Control Module Input Power "A"-Circuit Voltage out of Range 3153
U3006-17:- Control Module Input Power "A"-Circuit Voltage Above Threshold 3155
C1025 - 4A:- Front Axle Wheel Speed Sensors swapped - Incorrect Component Installed 3157
C1026 - 4A:- Rear Axle Wheel Speed Sensors swapped - Incorrect Component Installed 3160
C100E - 96:- USV1 Valve - System Internal Failure 3163
C100F - 96:- HSV1 Valve - System Internal Failure 3165
C1010 - 96:- USV2 Valve - System Internal Failure 3167
C1011 - 96:- HSV2 Valve - System Internal Failure 3169
C1017 - 11:- Master Cylinder Pressure Sensor - Circuit Short To Ground 3171
C0051 - 54:- Steering Wheel Position Sensor - Missing Calibration 3174
C006A - 54:- Yaw Rate Sensor - Missing Calibration 3177
C1021 - 2A:- HDC Switch Status - Signal Stuck In Range 3180
C0063 - 04:- Yaw Rate Sensor - System Internal Failure 3183
C131F - 00:- Master cylinder pressure not reached to expected level - No Sub Type Information 3186
C1320 - 00:- Master cylinder pressure input not matching with Brake light input 3189
C1029-02:- Wheel speed difference - General Signal Failure 3192
C102A-64:- Reverse gear signal - Signal Plausibility Failure 3195
C102B-64:- Clutch signal - Signal Plausibility Failure 3198
C102C-00:- Continuous ESP control for implausible long time 3201
C102D-09:- Pressure Sensor Master Cylinder-1 Line - Component Failure 3204
U0028-13:- Vehicle Communication Bus A-open circuit 3207
U0028-88:- Vehicle Communication Bus A-Bus off 3209
U0100-08:- Lost Communication With ECM(MTO) 3211
U0140 - 08:- Lost Communication With Body Control Module 3214
U0155 - 08:- Lost Communication With Instrument Panel Cluster (IPC) Control Module 3217
U0216 - 08:- Lost Communication With Steering Angle Sensor Module 3220
U0123-08:- Lost communication with Yaw rate Sensor Module 3223
U1620-08:- Lost communication with Drive Control Switch module 3226
U0102-08:- Lost communication with Transfer Case Control Module 3229
U0401-81:- Invalid Data Received From ECM/PCM”A”-Invalid serial data received 3232
U0422 - 81:- Invalid Data Received From Body Control Module 3234
U0423 - 81:- Invalid Data Received From Instrument Panel Cluster Control Module 3236
U0428 - 82:- Invalid Data Received From Steering Angle Sensor Module 3238
U161D - 81:- Invalid Data Received From Yaw rate Sensor Module 3241
U1621-81:- Invalid data received from Drive Control Switch module 3244
U0403-81:- Invalid data received from Transfer Case Control Module 3246
Annex 1 3248
Annex 2 3249
Annex 3 3256
Annex 4 3257
PEPS 3258
TABLE OF CONTENTS 3263
1. Introduction 3264
1.1.General 3264
1.2. Document Scope 3264
1.3. Terminologies 3264
2. PEPS ECU Replacement Procedure 3265
2.1. Pre-checks/tasks to be done before replacing the ECU 3265
2.2. ECU replacement procedure 3265
2.3. Smart key or Wearable learning procedure 3272
2.4. Smart key or Wearable addition procedure 3274
3. LF Antenna Replacement Procedure 3275
3.1. Prerequisite for front console antenna replacement: 3275
3.2. Prerequisite for right antenna and rear/Trunk antennareplacement: 3275
3.3. Procedure for antenna replacement: 3275
4. Customer Requirement 3276
4.1.Deletion of lost smart key or wearable without addition ofnew smart key or wearable 3276
4.2.Deletion of lost smart key or wearable and addition of newsmart key’sor wearable’s 3276
4.3.Deletion of all lost smart key’s and wearable and addition ofnew smart key’s and / or wearable 3276
4.4. Addition of extra smart key’s or wearable’s 3277
4.5. If PEPS is replaced 3277
5. Figures 3278
6. Use case Vs. Routine applicability table 3282
PEPS DTC Troubleshooting Data V 1.2 3283
Contents 3285
Abbreviation 3289
Generic DTCs Diagnostic DTCs 3290
U3006 - 16:-Control Module Input Power "A" - circuit voltage below threshold 3290
U3006 - 17:-Control Module Input Power "A" - circuit voltage above threshold 3294
U1006 - 42:-Control Module Internal- general memory failure 3298
P0604 - 00:-Internal Control Module Random Access Memory (RAM) Error- no sub typeinformation 3301
P062F - 00:-Internal Control Module EEPROM Error- no sub type information 3304
Functional DTCs 3307
U1614 - 62:- Odometer storage fault - signal compare failure 3307
U1614 - 94:- Odometer storage fault - unexpected operation 3311
U1614 - 81:- Odometer storage fault - invalid serial data received 3315
B101A - 11:- Analog Engine Start/Stop Button Signal-1 - circuit short to ground 3319
B101A - 12:- Analog Engine Start/Stop Button Signal-1 - circuit short to battery 3325
B101A - 13:- Analog Engine Start/Stop Button Signal-1 - circuit open 3330
B101A - 23:- Analog Engine Start/Stop Button Signal-1 - signal stuck low 3335
B101B - 11:- Analog Engine Start/Stop Button Signal-2 - circuit short to ground 3340
B101B - 12:- Analog Engine Start/Stop Button Signal-2 - circuit short to battery 3345
B101B - 13:- Analog Engine Start/Stop Button Signal-2 - circuit open 3350
B101B - 23:- Analog Engine Start/Stop Button Signal-2 - signal stuck low 3355
B1648 - 00:- VIN Number Mismatch With IPC - no sub type information 3360
B1649 - 12:- ACC Relay Feedback - circuit short to battery 3363
B1649 - 14:- ACC Relay Feedback - circuit short to ground or open 3367
B164A - 12:- IGN Relay Feedback - circuit short to battery 3372
B164A - 14:- IGN Relay Feedback - circuit short to ground or open 3376
B164B - 12:- CRANK Relay Feedback - circuit short to battery 3381
B164B - 14:- CRANK Relay Feedback - circuit short to ground or open 3385
B1639–06:- Module ECM/PCM & PEPS handshake failed-Algorithm Based Failures 3390
B1639–31:- Vehicle Immobilizer Control Module – No Signal 3395
B1646–00:- PEPS Module Key Authentication Failure – No sub type Information 3399
B1643–05:- Pairing Failed with UID – System programming Failures 3403
B1644–05:- Partial or No UID Pairing Done – System programming Failures 3407
B1645–54:- PEPS ECU – Missing Calibration 3411
B164F–04:- LF Functionality – System Internal Failures 3415
B1650–04:- RF Functionality – System Internal Failures 3417
B1318 – 11:- Driver Door Handle Switch – Short to Ground 3419
B1319 – 11:- Co-Driver Door Handle Switch – Short to Ground 3425
B131A – 11:- Trunk Door Handle Switch – Short to Ground 3431
B1318 – 15:- Driver Door Handle Switch – Short to Battery or Open 3437
B1319 – 15:- Co-Driver Door Handle Switch – Short to Battery or Open 3444
B131A – 15:- Trunk Door Handle Switch – Short to Battery or Open 3451
B1641 – 11:- ClutchSwitch90PercPress Switch– Short to Ground 3458
B1641 – 15:- ClutchSwitch90PercPress Switch– Short to Battery or Open 3462
B164E – 11:- ClutchSwitch10PercPress Switch– Short to Ground 3466
B164E – 15:- ClutchSwitch10PercPress Switch– Short to Battery or Open 3470
B1642 – 14:- Brake Switch– Short to Ground or Open 3474
B1642 – 12:- Brake Switch– Short to Battery 3478
B1322 – 12:- Hardwired wakeup input – Short to Battery 3482
B131D – 11:- Hardwired Wakeup Output to BCM– Short to Ground 3487
B131D – 12:- Hardwired wakeup output to BCM – Short to Battery 3491
B1017 – 11:- Control signal for Accessory Relay Output – Short to Ground 3495
B1017 – 12:- Control Signal to Accessory Relay Output – Short to Battery 3501
B1018 – 11:- Control signal for Ignition Relay Output – Short to Ground 3507
B1018 – 12:- Control Signal to Ignition Relay Output – Short to Battery 3513
B1019 – 11:- Control signal for Crank Relay Output – Short to Ground 3519
B1019 – 12:- Control Signal to Crank Relay Output – Short to Battery 3524
B1647–06 :- Bad authentication with ESCL- Algorithm based failure 3529
B1320–13 :- Drive signal for Back Antenna- circuit open 3533
B1320–12 :- Drive signal for Back Antenna - circuit Short to battery 3538
B1320–11 :- Drive signal for Back Antenna- circuit short to ground 3543
B1321–13 :- Drive signal for Front Centre Console Antenna- circuit open 3548
B1321–12 :- Drive signal for Front Centre Console Antenna - circuit Short to battery 3553
B1321–11 :- Drive signal for Front Centre Console Antenna - circuit Short to Ground 3558
B131F–13 :- Drive signal for Right Antenna- circuit open 3563
B131F–12 :- Drive signal for Right Antenna - circuit Short to battery 3568
B131F–11 :- Drive signal for Right Antenna- circuit short to ground 3573
B1032–62 :-ESCL Lock Unlock Failure - Signal Component Failure 3578
B164D–00 :-No Communication to EMS - no sub type information 3582
B164C–00 :-No Communication to ESCL - no sub type information 3586
B131B – 11 :- Rear Right Door Handle Switch - circuit short to ground 3590
B131B – 15 :- Rear Right Door Handle Switch - circuit short to battery or open 3591
B131C – 11 :- Rear Left Door Handle Switch - circuit short to ground 3592
B131C – 15 :- Rear Left Door Handle Switch - circuit short to battery or open 3593
B131E – 11 :- Drive signal for Left Antenna - circuit short to ground 3594
B131E – 12 :- Drive signal for Left Antenna - circuit short to battery 3595
B131E – 13 :- Drive signal for Left Antenna - circuit short to open 3596
IVN DTCs 3597
Preliminary Check 3597
U0028-13:-Vehicle Communication Bus A-open circuit 3597
U0028-88:-Vehicle Communication Bus A-Bus off 3599
U0100-08:- Lost communication with ECM- Message Timeout Failure 3601
U1309-08:-Lost communication with Anti-Lock Braking System- ABS/ESP Message TimeoutFailure 3606
U131A-08:-Lost communication with ESCL - Message Timeout Failure 3612
U0140-08:-Lost communication with BCM- BCM Message Time Out Failure 3616
U0401-81:-Invalid Data Received From ECM 3621
U1609-81:-Invalid Data Received From ABS 3624
U0422-81:-Invalid Data Received From BCM 3627
U0401- 82:-Invalid Data Received From ECM -Message Rolling Counter Error 3630
U1609- 82:-Invalid Data Received From ABS/ESP -Message Rolling Counter Error 3633
U0422- 82:-Invalid Data Received From BCM -Message Rolling Counter Error 3636
U0401 - 83:-Invalid Data Received From ECM -Cyclic Redundancy Check Error 3639
U1609 - 83:-Invalid Data Received From ABS/ESP -Cyclic Redundancy Check Error 3642
U0422 - 83:-Invalid Data Received From BCM -Cyclic Redundancy Check Error 3645
Appendix:- 3648
ABS 3654
TABLE OF CONTENTS 3657
C0031-14:- Left Front Wheel Speed Sensor- Circuit short to Ground or open 3659
C0031-12 :- Left Front Wheel Speed Sensor- Circuit Short to Battery 3662
C0031-64 :- Left Front Wheel Speed Sensor- Signal Plausibility Failure 3665
C0031-62 :- Left Front Wheel Speed Sensor- Signal Compare Failure 3669
C0034-14:- Right Front Wheel Speed Sensor- Circuit short to Ground or open 3673
C0034-12:- Right Front Wheel Speed Sensor- Circuit Short to Battery 3676
C0034-64:- Right Front Wheel Speed Sensor- Signal Plausibility Failure 3679
C0034-62:- Right Front Wheel Speed Sensor- Signal Compare Failure 3682
C0037-14:- Left Rear Wheel Speed Sensor- Circuit short to Ground or open 3686
C0037-12:- Left Rear Wheel Speed Sensor- Circuit Short to Battery 3689
C0037-64:- Left Rear Wheel Speed Sensor- Signal Plausibility Failure 3692
C0037-62:- Left Rear Wheel Speed Sensor- Signal Compare Failure 3695
C003A-14:- Right Rear Wheel Speed Sensor- Circuit short to Ground or open 3699
C003A-12:- Right Rear Wheel Speed Sensor- Circuit Short to Battery 3702
C003A-64:- Right Rear Wheel Speed Sensor- Signal Plausibility Failure 3705
C003A-62:- Right Rear Wheel Speed Sensor- Signal Compare Failure 3708
C131E-01:- Wheel Speed Sensor- General Electrical Failure 3712
C131E-12 :- Wheel speed sensor- Circuit short to battery 3716
C0010-04:- Left Front Inlet Control-System internal Failure 3719
C0014-04:- Right Front Inlet Control-System internal Failure 3721
C001C- 04:- Right Rear Inlet Control-System internal Failure 3723
C0018-04:- Left Rear Inlet Control-System internal Failure 3725
C0011-04:- Left Front Outlet Control-System internal Failure 3727
C0015-04:- Right Front Outlet Control-System internal Failure 3729
C001D-04:- Right Rear Outlet Control-System internal Failure 3731
C0019-04:- Left Rear Outlet Control-System internal Failure 3733
C1025-09:- Generic Valve-Component failure 3735
C1026-1C:- Valve supply- Circuit Voltage out of Range 3737
C100C-96:- Pump Motor- Component Internal Failure 3740
C100C-01:- Pump Motor- General Electrical Failure 3742
C100D-4B:- Pump Motor Flow rate- Over Temperature 3746
C1014-04:- Valve Relay – System Internal Failure 3749
U3000-4B:- Control Module – Over temperature Failure 3751
C0040-64:- Brake Pedal Switch “A”- Signal Plausibility Failure 3754
P0604-00:- Internal Control Module Random Access Memory (RAM) Error 3757
P0605-00:- Internal Control Module Read Only Memory (ROM) Error 3759
U1006-49:- Control Module Internal-Internal Electronic failure 3761
U1604-41:- Control Module Configuration-General checksum failure 3763
U1604-56:- Control Module Configuration-Invalid/ Incompatible Configuration 3765
U3006-16:- Control Module Input Power "A"- Circuit Voltage Below Threshold 3767
U3006-1C:- Control Module Input Power "A"-Circuit Voltage out of Range 3769
U3006-17:- Control Module Input Power "A"-Circuit Voltage Above Threshold 3771
C1025 - 4A:- Front Axle Wheel Speed Sensors swapped - Incorrect Component Installed 3773
C1026 - 4A:- Rear Axle Wheel Speed Sensors swapped - Incorrect Component Installed 3776
C1029-02:- Wheel speed difference - General Signal Failure 3779
U0028-13:- Vehicle Communication Bus A-open circuit 3782
U0028-88:- Vehicle Communication Bus A-Bus off 3784
U0100-08:- Lost Communication With ECM(MTO) 3786
U0155 - 08:- Lost Communication With Instrument Panel Cluster (IPC) Control Module 3789
U0401-81:- Invalid Data Received From ECM/PCM”A”-Invalid serial data received 3792
U0101 - 08:- Lost Communication With TCM 3794
U0423 - 81:- Invalid Data Received From Instrument Panel Cluster Control Module 3797
U0402 - 81:- Invalid Data Received From TCM 3799
Annex 1 3801
Annex 2 3802
Annex 3 3806
Annex 4 3807
FATC 3808
TABLE OF CONTENTS 3810
1. Introduction 3811
1.1. General Overview 3811
1.2. Document Scope 3811
1.3. Terminologies 3811
2. FATC Re-flashing & Replacement Process 3812
2.1. Objective 3812
2.2. Intended Audience 3812
2.3. Pre-requisites and Assumptions 3812
3. FATC Replacement 3813
3.1. Replacement Process 3813
3.1.1. Mechanical 3813
3.1.2. Electrical 3813
4. End of Document 3816
FATC DTC Troubleshooting Data V 2.0 3817
TABLE OF CONTENTS 3819
B1F2B-12:- Air Conditioning Compressor Request – circuit short to battery; 3822
B1F2B-11:- Air Conditioning Compressor Request – circuit short to Ground; 3825
B1F3E-71:- Temperature Door Control Motor - Actuator stuck;: 3828
B1F3E-54:- Temperature Door Control Motor Calibration Fault;: 3832
B1F2D-12:- Temperature Door Control Motor Drive Line - Circuit Short to Battery;: 3836
B1F2D-11:- Air Temperature Motor Drive Line- Circuit Short to Ground;: 3840
B1F2D-13:- Air Temperature Motor Drive Line- Circuit Open;: 3844
B1F47-13:- Air Temperature Feedback Power Supply- Circuit Open;: 3848
B1F20-11:- Air Temperature Feedback Power Supply- Circuit Short to Ground;: 3852
B1F20-12:- Air Temperature Feedback Power Supply- Circuit Short to Battery;: 3856
B1F1F-15:- Air Temperature Feedback Signal - Circuit Short to Battery or Open;: 3860
B1F1F-11:- Air Temperature Feedback Signal - Circuit Short To Ground;: 3864
B1F2F-13:- Blower Motor Drive Signal - Circuit Open;: 3868
B1F28-12:- Blower Motor Diagnostic Feedback OR Blower Motor DTC - Circuit Short to Battery;: 3871
B1F28-14:- Blower Motor Diagnostic Feedback - Circuit Short to Ground or Open;: 3874
B1F2F-12:- Blower Motor Drive Signal - Circuit Short to battery;: 3877
B1F2F-11:- Blower Motor Drive Signal - Circuit Short to Ground;: 3880
B1F2A-12:- Cabin Temperature Sensor - Circuit Short to Battery;: 3883
B1F2A-14:- Cabin Temperature Sensor - Circuit Short to Ground or Open;: 3886
B1F23-15:- Evaporator Temperature Sensor Signal - Circuit Short to Battery or Open;: 3889
B1F23-11:- Evaporator Temperature Sensor Signal - Circuit Short to Ground;: 3892
B1F46-13:- Fresh Air/RECIRC Feedback Power Supply - Circuit Open;: 3895
B1F2C-13:- Fresh Air/RECIRC Motor Drive Line- Circuit Open;: 3899
B1F2C-12:- Fresh Air/RECIRC Motor Drive Line- Circuit Short to Battery;: 3903
B1F4B-56:- BCM configuration Error- Invalid/Incompatible Configuration;: 3907
B1F2C-11:- Fresh Air/RECIRC Motor Drive Line- Circuit Short to Ground;: 3910
B1F1E-12:- Fresh Air/RECIRC Feedback Power Supply - Circuit to Battery;: 3914
B1F1E-11:- Fresh Air/RECIRC Feedback Power Supply - Circuit Short to Ground;: 3918
B1F1D-15:- Fresh Air/RECIRC Feedback Signal - Circuit Short to Battery or open;: 3922
B1F1D-11:- Fresh Air/RECIRC Feedback Signal - Circuit Short to Ground;: 3926
B1F3F-71:- Fresh Air/RECIRC Drive Motor – Actuator stuck;: 3930
B1F3F-54:- Fresh Air/RECIRC Drive Motor – Missing calibration;: 3933
U161B-64:- HuCCmConfigAck Data Mismatch or Not Received From HU - Signal Plausibility Failure;: 3937
B1F2E-12:- Air Distribution Motor Drive Line– Circuit short to Battery;: 3940
B1F2E-11:- Air Distribution Motor Drive Line– Circuit short to Ground;: 3944
B1F3D-54:- Air Distribution Motor Drive Line– Missing calibration;: 3948
B1F3D-71:- Air Distribution Motor Drive Line– Actuator stuck;: 3952
B1F22-12:- Air Distribution Feedback Power Supply – Circuit short to Battery;: 3956
B1F22-11:- Air Distribution Feedback Power Supply – Circuit short to Ground;: 3960
B1F48 - 13:- Air Distribution Feedback Power Supply – Circuit Open;: 3964
B1F2E-13:- Air Distribution Motor Drive Line – Circuit Open;: 3968
B1F21-15:- Air Distribution Feedback Signal – Circuit Short to battery or Open;: 3972
B1F21-11:- Air Distribution Feedback Signal – Circuit Short to Ground;: 3975
B1F1B-15:- Solar Radiation Sensor Circuit - Circuit short to battery or open;: 3979
B1F1B-11:- Solar Radiation Sensor Circuit - Circuit short to Ground;: 3983
B1F1B-11:- Solar Radiation Sensor Circuit - Circuit short to Ground;: 3987
U3006 - 16:- Control Module Input Power “A” – Circuit Voltage below Threshold 3991
U3006 - 17:- Control Module Input Power “A” – Circuit Voltage above Threshold 3995
P0604 - 00:- Internal Control Module Random Access Memory (RAM) Error 3999
P0605 - 00:- Internal Control Module Read Only Memory (ROM) Error 4002
P0602 - 57:- Control Module Programming Error - Invalid / Incompatible Software Component 4005
3007 - 16:- Control Module Input Power “B” – Circuit Voltage below Threshold 4008
U3007 - 17:- Control Module Input Power “B” – Circuit Voltage above Threshold 4012
CAN bus architecture 4016
Wiring Schematics for Bolt/Zest 4017
Abbreviation 4018
Preliminary Check 4019
U0028-13:- Vehicle Communication Bus A-open circuit 4020
U0028-88:- Vehicle Communication Bus A-Bus off 4022
U0100-08:- Lost communication with ECM- Message Timeout Failure 4024
U130B-08:- Lost communication with Head Unit- HU Message Time Out Failure 4030
U0155-08:- Lost communication with instrument Panel Cluster- IPC MessageTime Out Failure 4034
U0140-08:- Lost communication with Body Control Module- Message TimeoutFailure 4038
U0401-81:- Invalid Data Received From ECM 4044
U0423-81:- Invalid Data Received From IPC 4047
U0422 - 81:- Invalid Data Received From Body Control Module 4050
U160B - 81:- Invalid Data Received From Head Unit (HU) 4053
U3000 - 08:- Control Module - Bus Signal / Message Failures 4056
Appendix 4057
FATC DTC Troubleshooting Data V 1.0 4061
Table of Contents 4063
B1F1B-11:- Solar Radiation Sensor Circuit - Circuit short to Ground; 4065
B1F1B-15:- Solar Radiation Sensor Circuit - Circuit short to battery or open; 4068
B1F23-11:- Evaporator Temperature Sensor Signal - Circuit Short to Ground; 4071
B1F23-15:- Evaporator Temperature Sensor Signal - Circuit Short to Battery or Open; 4074
B1F2D-11:- Air Temperature Motor Drive Line- Circuit Short to Ground; 4077
B1F2D-12:- Air Temperature Motor Drive Line - Circuit Short to Battery; 4081
B1F2D-13:- Air Temperature Motor Drive Line- Circuit Open; 4085
B1F2E-11:- Air Distribution Motor Drive Line– Circuit short to Ground; 4089
B1F2E-12:- Air Distribution Motor Drive Line– Circuit short to Battery; 4093
B1F2E-13:- Air Distribution Motor Drive Line – Circuit Open; 4097
B1F2C-11:- Fresh Air/RECIRC Motor Drive Line- Circuit Short to Ground; 4101
B1F2C-12:- Fresh Air/RECIRC Motor Drive Line- Circuit Short to Battery; 4105
B1F2C-13:- Fresh Air/RECIRC Motor Drive Line- Circuit Open: 4109
B1F2F-12:- Blower Motor Drive Signal - Circuit Short to battery; 4113
B1F1F-11:- Air Temperature Feedback Signal - Circuit Short To Ground; 4116
B1F1F-15:- Air Temperature Feedback Signal - Circuit Short to Battery or Open; 4120
B1F21-11:- Air Distribution Feedback Signal – Circuit Short to Ground; 4124
B1F21-15:- Air Distribution Feedback Signal – Circuit Short to battery or Open; 4128
B1F1D-11:- Fresh Air/RECIRC Feedback Signal - Circuit Short to Ground; 4132
B1F1D-15:- Fresh Air/RECIRC Feedback Signal - Circuit Short to Battery or open; 4136
B1F3E-71:- Temperature Door Control Motor - Actuator stuck; 4140
B1F3E-54:- Temperature Door Control Motor Calibration Fault; 4144
B1F3D-71:- Air Distribution Motor Drive Line– Actuator stuck; 4148
B1F3D-54:- Air Distribution Motor Drive Line– Missing calibration; 4152
B1F3F-71:- Fresh Air/RECIRC Drive Motor – Actuator stuck; 4156
B1F3F-54:- Fresh Air/RECIRC Drive Motor – Missing calibration; 4160
B1F4A-23:- AC Request Button-Signal Stuck Low 4164
B1F4B-23:- Blower Speed Up Request Button-Signal Stuck Low 4167
B1F4C-23:- Blower Speed Down Request Button- Signal Stuck Low; 4170
B1F4D-23:- Air Distribution Request Button-Signal Stuck Low 4173
B1F35-23:- ECON Request Button-Signal Stuck Low 4176
B1F33-23:- Auto Request Button-Signal Stuck Low 4179
B1F36-23:- Control Panel Request Button-Signal Stuck Low 4182
B1F37-23:- Max. Defrost Request Button-Signal Stuck Low 4185
B1F38-23:- Rear Defog Request Button -Signal Stuck Low 4188
B1F39-23:- Fresh Air / Recirc Request Button -Signal Stuck Low 4191
U3006-16:- Control Module Input Power “A” – Circuit Voltage below Threshold 4194
U3006-17:- Control Module Input Power “A” – Circuit Voltage above Threshold 4198
B1F50-11:- Control Module output power for FATC Control Head- Circuit Short to ground 4202
B1F50-15:-Control Module output power for FATC Control Head- Circuit Short to battery and Open 4205
B1F48-14:- All HVAC & non-HVAC sensors Voltage reference pin- Circuit Short to ground or Open 4208
B1F48-12:- All HVAC & non-HVAC sensors Voltage reference pin- Circuit Short to battery 4211
P0604-00:- Internal Control Module Random Access Memory (RAM) Error 4214
P062F-00:- Internal Control Module EEPROM Error 4216
P0605-00:- Internal Control Module Read Only Memory (ROM) Error 4218
CAN Bus Architecture: 4220
Wiring Harness 4220
Preliminary Check 4221
U0028-13:- Vehicle Communication Bus A-open circuit 4222
U0028-88:- Vehicle Communication Bus A-Bus off 4224
U131D-88:- CCH LIN Bus A-Bus Off 4226
U2416-81:- Invalid Data Received From IN CAR Temperature Sensor 4228
B1F4E-02:- CCM is configured as Dual while CCH as Single (Zone 2) – General signal Failure 4230
B1F4F-02:- CCM configured as Single while CCH as Dual (Zone 3) – General signal Failure 4232
U2417-57:- Flash Image Record Data Mismatch - Invalid /Incompatible Software component 4234
B1F52-4B:- Half Bridge Driver Thermal Warning –Over Temperature 4236
B1F53-55:- CCH_CCM Read ECU Parameter Routine –Not Configured 4238
U0100-08:- Lost communication with ECM- Message Timeout Failure 4240
U0155-08:- Lost communication with instrument Panel Cluster- IPC Message Time Out Failure 4246
U0140-08:- Lost communication with Body Control Module- Message Timeout Failure 4250
U0401-81:- Invalid Data Received From ECM 4256
U0423-81:- Invalid Data Received From IPC 4259
Appendix 4261
SRS 4263
Steps for SRS (Airbag) ECU cannibalizing (try out) during Service: 4266
ECU needs to be replaced in service, if SRS (Airbag) ECU logs any of the belowDTC’s: 4267
SRS / Airbag ECU DTCTroubleshooting Guide V 14.0 4270
Contents 4271
Revision History 4274
RCM (Airbag/ SRS) ECU Pin assignment 4275
Definitions, Acronyms and Abbreviation 4277
Scope 4279
Purpose 4279
B0001-1A:- Driver Frontal Stage 1 Deployment Control circuit resistance below threshold 4280
B0001-1B:- Driver Frontal Stage 1 Deployment Control circuit resistance above threshold 4284
B0001-2B:- Driver Frontal Stage 1 Deployment Control signal cross coupled 4288
B0001-11:- Driver Frontal Stage 1 Deployment Control circuit short to ground 4292
B0001-12:- Driver Frontal Stage 1 Deployment Control circuit short to battery 4296
B0010-1A:- Passenger Frontal Stage 1 Deployment Control circuit resistance below threshold 4300
B0010-1B:- Passenger Frontal Stage 1 Deployment Control circuit resistance above threshold 4305
B0010-2B:- Passenger Frontal Stage 1 Deployment Control signal cross coupled 4310
B0010-11:- Passenger Frontal Stage 1 Deployment Control circuit short to ground 4315
B0010-12:- Passenger Frontal Stage 1 Deployment Control circuit short to battery 4320
B0070-1A:- Driver Seatbelt Pretensioner Deployment Control circuit resistance below threshold 4325
B0070-1B:- Driver Seatbelt Pretensioner Deployment Control circuit resistance above threshold 4329
B0070-2B:- Driver Seatbelt Pretensioner Deployment Control signal cross coupled 4333
B0070-11:- Driver Seatbelt Pretensioner Deployment Control circuit short to ground 4337
B0070-12:- Driver Seatbelt Pretensioner Deployment Control circuit short to battery 4341
B0072-1A:- Passenger Seatbelt Pretensioner Deployment Control circuit resistance belowthreshold 4345
B0072-1B:- Passenger Seatbelt Pretensioner Deployment Control circuit resistance abovethreshold 4349
B0072-2B:- Passenger Seatbelt Pretensioner Deployment Control signal cross coupled 4353
B0072-11:- Passenger Seatbelt Pretensioner Deployment Control circuit short to ground 4357
B0072-12:- Passenger Seatbelt Pretensioner Deployment Control circuit short to battery 4361
B100E-2B:- Frontal Impact Driver sensor signal cross coupled 4365
B100E-4A:- Frontal Impact Driver sensor Incorrect component installed 4370
B100E-86:- Frontal Impact Driver sensor signal invalid 4375
B100E-11:- Frontal Impact Driver sensor circuit short to ground 4380
B100E-12:- Frontal Impact Driver sensor circuit short to battery 4385
B100E-64:- Frontal Impact Driver sensor signal plausibility failure 4390
B100E-96:- Frontal Impact Driver sensor component internal failure 4395
B100F-2B:- Frontal Impact Passenger sensor signal cross coupled 4400
B100F-4A:- Frontal Impact Passenger Sensor Incorrect component installed 4405
B100F-86:- Frontal Impact Passenger sensor signal invalid 4410
B100F-11:- Frontal Impact Passenger sensor circuit short to ground 4415
B100F-12:- Frontal Impact Passenger Sensor circuit short to battery 4420
B100F-64:- Frontal Impact Passenger Sensor signal plausibility failure 4425
B100F-96:- Frontal Impact Passenger Sensor component internal failure 4430
U1006-43:- Control Module Internal special memory failure 4435
U1006-49:- Control Module Internal electronic failure 4439
U3006-16:- Control Module Input Power "A" circuit voltage below threshold 4443
U3006-17:- Control Module Input Power "A" circuit voltage above threshold 4447
B1011-00:- Front Deployment Crash no sub type information 4451
B1012-00:- Belt Pretensioner Deployment Crash no sub type information 4455
B1014-00:- Crash Recorder Locked no sub type information 4459
B1016-00:- SRS Lamp Status no sub type information 4463
U0028-13:- Vehicle Communication Bus A – Open Circuit 4468
U0028-88:- Vehicle Communication Bus A - Bus off 4471
U0155-08:- Lost communication with Instrument Panel Cluster (IPC) Control Module - Bus Signal /Message Failures 4474
U0140-08:- Lost communication with Body Control Module - Bus Signal / Message Failures 4479
U0423-81:- Invalid Data received from Instrument Panel Cluster Module - Invalid serial data received 4487
B00D5-55:- Restraint System Passenger Disable Indicator not configured 4490
B00D5-14:- Restraint System Passenger Disable Indicator circuit short to ground or open 4494
B00D5-12:- Restraint System Passenger Disable Indicator circuit short to battery 4498
B100B-55:- Passenger Deactivation switch (PADS) not configured 4502
B100B-2B:- Passenger Deactivation switch (PADS) signal cross coupled 4506
B100B-12:- Passenger Deactivation switch (PADS) circuit short to battery 4510
B100B-1B:- Passenger Deactivation switch (PADS) circuit resistance above threshold 4514
B100B-1A:- Passenger Deactivation switch (PADS) circuit resistance below threshold 4518
B100B-1F:- Passenger Deactivation switch (PADS) circuit intermittent 4522
B1010-55:- Crash output HW not configured 4526
B1010-14:- Crash output HW circuit short to ground or open 4530
B0020-1A:- Left Side Airbag Deployment Control circuit resistance below threshold 4534
B0020-1B:- Left side Airbag Deployment Control circuit resistance 4538
B0020-11:-Left Side Airbag Deployment Control circuit short to ground 4543
B0020-2B:- Left Side Airbag Deployment Control signal cross coupled 4548
B0020-12:- Left Side Airbag Deployment Control circuit short to battery 4553
B0020-55:- Left Side Airbag Deployment Control not configured 4558
B0028-1A:- Right Side Airbag Deployment Control circuit resistance below threshold 4562
B0028-1B:- Right Side Deployment Control circuit resistance above threshold 4567
B0028-11:- Right Side Airbag Deployment Control circuit short to ground 4572
B0028-2B:- Right Side Airbag Deployment Control signal cross coupled 4577
B0028-12:- Right Side Airbag Deployment Control circuit short to battery 4582
B0028-55:- Right Side Airbag Deployment Control not configured 4587
B0073-55:- Second Row Left Seatbelt Pre tensioner Deployment Control not configured 4591
B0073-1A:- Second Row Left Seatbelt Pre tensioner Deployment Control circuit resistance belowthreshold 4595
B0073-1B:- Second Row Left Seatbelt Pre tensioner Deployment 4600
B0073-11:- Second Row Left Seatbelt Pre tensioner Deployment Control circuit short to ground 4605
B0073-2B:- Second Row Left Seatbelt Pre tensioner Deployment Control signal cross coupled 4610
B0073-12:- Second Row Left Seatbelt Pre tensioner Deployment Control circuit short to battery 4615
B1010-12:- Crash output HW circuit short to battery 4620
B1013-00:- Side Deployment Crash no sub type information 4624
U0422-81:- Invalid Data Received From Body Control Module- Invalid serial data received 4628
U0100-08:- Lost Communication With ECM/PCM "A"- Bus Signal / Message Failures 4636
U0401-81:- Invalid Data Received From ECM/PCM "A" - Invalid serial data received 4640
B100C-4A:- Driver Side Peripheral sensor Incorrect component installed 4644
B100C-2B:- Driver Side Peripheral sensor signal cross coupled 4649
B100C-86:- Driver Side Peripheral sensor signal invalid 4654
B100C-11:- Driver Side Peripheral sensor circuit short to ground 4659
B100C-12:- Driver Side Peripheral sensor circuit short to battery 4664
B100C-64:- Driver Side Peripheral sensor signal plausibility failure 4669
B100C-96:-Driver Side Peripheral sensor component internal failure 4674
B100C-55:- Driver Side Peripheral sensor Deployment Control not configured 4679
B100D-4A:- Passenger Side Peripheral sensor Incorrect component installed 4684
B100D-86:- Passenger Side Peripheral sensor signal invalid 4689
B100D-11:- Passenger Side Peripheral sensor circuit short to ground 4694
B100D-12:- Passenger Side Peripheral sensor circuit short to battery 4699
B100D-64:- Passenger Side Peripheral sensor signal plausibility failure 4704
B100D-96:-Passenger Side Peripheral sensor component internal failure 4709
B100D-55:- Passenger Side Peripheral sensor Deployment Control not configured 4714
B0021-55:- Left Curtain Deployment Control not configured 4719
B0021-11:-Left Curtain Deployment Control circuit short to ground 4724
B0021-2B:- Left Curtain Deployment Control signal cross coupled 4729
B0021-1A:- Left Curtain Deployment Control circuit resistance below threshold 4734
B0021-1B:- Left Curtain Deployment Control circuit resistance above threshold 4739
B0021-12:- Left Curtain Deployment Control circuit short to battery 4744
B0029-55:- Right Curtain Deployment Control not configured 4749
B0029-11:-Right Curtain Deployment Control circuit short to ground 4754
B0029-2B:- Right Curtain Deployment Control signal cross coupled 4759
B0029-1A:- Right Curtain Deployment Control circuit resistance below threshold 4764
B0029-1B:- Right Curtain Deployment Control circuit resistance above threshold 4769
B0029-12:- Right Curtain Deployment Control circuit short to battery 4774
B0075-1A:- Second Row Right Seatbelt Pre tensioner Deployment Control circuit resistance belowthreshold 4779
B0075-1B:- Second Row Right Seatbelt Pre tensioner Deployment Control circuit resistance abovethreshold 4783
B0075-2B:- Second Row Right Seatbelt Pre tensioner Deployment Control signal cross coupled 4787
B0075-11:- Second Row Right Seatbelt Pre tensioner Deployment Control circuit short to ground 4791
B0075-12:- Second Row Right Seatbelt Pre tensioner Deployment Control circuit short to battery 4795
B0075-55:- Second Row Right Seatbelt Pre Tensioner Deployment Control not configured 4800
B100D-2B:- Passenger Side Peripheral sensor cross coupled 4804
B1033-55:- Inavlid CAN Node Selection not configured 4809
Appendix 1 – Masking Status of DTC’s 4813
Appendix 2 - Reading Input Output Resistance value using Service tool 4817
IMMOBILIZER 4819
Contents 4821
1. Immobilizer system brief 4822
1.1. Basic Specifications: 4822
1.2. Connection Diagram 4823
1.3. Immobilizer Connector & Pin out details: 4824
1.4. Immobilizer working principle: 4825
2. Troubleshooting through Immobilizer status lamp: 4826
3. Diagnostic Troubleshooting Table for both EMS & ICU, with DTCs: 4827
3.1. This is valid for Aria Eagle Diesel DCM3.7 EMS ECU 4827
3.2. Immobilizer Status in EMS ECU: 4829
3.3. DTC list, Conditions, Causes, Remedial Actions: 4830
4. Remedial action for Part replacement 4831
5. Remedial Action for part replacement with Logistics: 4832
5.1. If one E-Key is lost /faulty (vehicle is starting with other E-key). 4832
5.2. If both E-Keys are lost /faulty 4832
5.3. If Immobilizer is replaced 4832
6. Procedure for Learning of new E-key 4833
6.1. Add one E key (Manual key learning) with one Valid E key available,through diagnostic tester 4833
6.2. If Both E-Keys are lost 4836
6.3. Automatic Transponder key learning with Immobilizer 4838
7. Procedure for Pairing of EMS & ICU 4839
8. Reading VIN no. from EMS ECU: 4841
9. Writing VIN No. to Immobilizer: 4842
Vehicle Immobalizer Control Module 4844
Contents 4846
B163A-96: Vehicle immobilizer control module component internal failure 4847
B163D-13: Lost Communication with antenna circuit open 4849
B1636-31: Vehicle Immobilizer Control Module Communication with transponder No signal 4851
B1636-81: Vehicle Immobilizer Control Module Communication with transponder- invalid serial datareceived. 4853
B1637-57: Vehicle Immobilizer Control Module Transponder invalid incomplete software component 4855
B1637-84: Vehicle Immobilizer Control Module Transponder signal below allowable range 4857
B1639-06: Vehicle immobilizer control Module EMS-Immo handshake failed 4859
B1639-81: Vehicle Immobilizer Control Module Invalid Data Received 4861
B1639-31: Vehicle immobilizer control module no signal 4863
U3000 - 08:- Control Module - Bus Signal / Message Failures 4865
U1006 - 42:- Control Module Internal- general memory failure 4869
P0604 - 00:- Internal Control Module Random Access Memory (RAM) Error 4872
U3006 - 16:- Control Module Input Power "A"- circuit voltage below threshold 4875
U3006 - 17:- Control Module Input Power "A"- circuit voltage above threshold 4879
U3007- 14:- Control Module Input Power "A"- circuit voltage Circuit Short To Ground Or Open 4883
CAN Bus Architecture 4887
Preliminary Check 4888
U0028-13:- Vehicle Communication Bus A-open circuit 4889
U0028-88:- Vehicle Communication Bus A-Bus off 4892
U0100-08:- Lost Communication with ECM (MTO) - Bus Signal / Message Failures 4895
B163A-12: Vehicle immobilizer control module Status Indicator short to Ground or Open Circuit 4900
B163A-14: Vehicle immobilizer control module Status Indicator short to Ground or Open Circuit 4902
U1614 - 81:- Odometer storage fault invalid serial data received 4904
U1614 - 62:- Odometer Storage Fault- Signal Compare Failure 4906
U1614 - 94:- Odometer Storage Fault- unexpected 4908
Annexure: DTC Table 4910

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