SAFARI BSVI SERVICE MANUAL

TATA SAFARI - BSVI 1
KRYOTEC ENGINE 6
1. GENERAL INFORMATION 9
A ENGINE INTRODUCTION 9
B TECHNICAL SPECIFICATION 10
C ASSEMBLY CLEARANCES 11
D LEAKAGE RATES 14
E SPECIAL TOOLS 14
F RECOMMENDED LUBRICANTS AND COOLANTS (REFER OWNER'S MANUAL) 7
2 TROUBLESHOOTING 18
3 CONSTRUCTIONAL AND SERVICE DETAILS 26
4 EXPLODED VIEW 31
5 ENGINE TESTS AND DIAGNOSIS 71
A ENGINE TESTS 71
B REGULAR MAINTENANCE 75
i ENGINE OIL AND FILTER CHANGE 75
ii ENGINE COOLANT REPLACEMENT 76
iii AIR FILTER ELEMENT REPLACEMENT 77
iv FUEL FILTER REPLACEMENT 78
v DRAINING WATER FROM FUEL FILTER 79
vi AC COMPRESSOR, ALTERNATOR BELT REPLACEMENT 80
vii DPF REGENERATION / CLEANING 81
viii HYDROSTATIC LOCKED ENGINE 81
ix CHECKING ENGINE OIL PRESSURE 82
6 REPAIR AND INSPECTION DETAILS 83
A TIMING BELT 83
B FUEL TANK 84
C CYLINDER HEAD 85
D CYLINDER HEAD GASKET 86
E VALVE SPRING 87
F CYLINDER BORE DEGLAZING 88
G MEASURING BEARING CLEARANCE USING PLASTIGAGE 89
H EXHAUST PIPE 90
7 ENGINE ON VEHICLE SERVICE 91
A ENGINE REMOVAL 91
B ENGINE FITMENT 96
C CYLINDER HEAD 98
D CYLINDER HEAD COVER 103
E BALANCE SHAFT 106
F VIBRATION DAMPER 108
G OIL COOLER 109
H ENGINE OIL FILTER 111
I OIL PAN 112
J DIESEL WARNING LIGHT 114
K DIESEL HIGH PRESSURE 116
L ENGINE OIL PUMP 117
M OIL PRESSURE REGULATOR 118
N EXHAUST MANIFOLD 119
O INTAKE MANIFOLD 120
P EXHAUST SYSTEM 125
Q FUEL SYSTEM 137
8 ENGINE ON STAND 146
A CLUTCH 146
B ENGINE - POSITION ON STAND AND REMOVE 148
C ENGINE (MANUAL TRANSMISSION) SEPARATION AND REASSEMBLY 149
D DISASSEMBLY AND REASSEMBLY FOLLOWING INSPECTION 154
E CYLINDER HEAD AND OIL PAN FOR INSPECTION 169
F CYLINDER HEAD 177
G CAMSHAFT 181
H PISTON 184
C635 TRANSAXLE 186
1 TECHNICAL SPECIFICATION 188
2 PRECAUTIONS 188
3 COMMON PROBLEM CAUSES OR PRE-DIAGNOSTIC INSPECTION 189
4 TIGHTENING TORQUES 195
5 SPECIAL TOOLS 201
6 DISASSEMBLY OF TRANSAXLE FROM VEHICLE 204
7 ASSEMLY OF TRANSAXLE ON VEHICLE 207
8 FLUID 211
9 TRANSAXLE DISASSEMBLY ON BENCH 212
10 TRANSAXLE ASSEMBLY ON BENCH 217
11 DIFFERENTIAL BEARING REMOVAL 224
12 DIFFERENTIAL BEARING ASSEMLY 224
13 DISASSEMBLY GEARSHIFT CONTROL CABLE 225
14 ASSEMBLY GEARSHIFT CONTROL CABLE 227
15 REMOVAL GEARSHIFT MECHANISM 231
16 ASSEMBLY GEARSHIFT MECHANISM 231
17 ASSEMBLY DIFFERENTIAL OIL SEAL 233
18 INPUT SHAFT DISASSEMBLY 234
19 INPUT SHAFT ASSEMBLY 235
20 DISASSEMBLY OF OUTPUT SHAFT1 (1, 2 ,5 AND 6) 237
21 ASSEMBLY OF OUTPUT SHAFT1 (1, 2 ,5 AND 6) 239
22 DISASSEMBLY OF OUTPUT SHAFT2 (3, 4 AND REV.) 243
23 ASSEMBLY OF OUTPUT SHAFT2 (3, 4 AND REV.) 245
24 REMOVAL BACKUP (REVERSE) LAMP SWITCH 248
25 ASSEMBLY BACKUP (REVERSE) LAMP SWITCH 249
DRIVESHAFT 250
1. GENERAL INFORMATION 252
2. GENERAL GUIDELINES FOR TESTING DRIVE SHAFT NOISE 253
3. DRIVESHAFT PARTS 254
4. TIGHTENING TORQUES 255
5. SPECIAL TOOL 257
6. ON BENCH PROCEDURE 258
A. TRIPOT JOINT DISASSEMBLY 258
B. TRIPOT JOINT ASSEMBLY 259
C. CV JOINT OUTER DISASSEMBLY 259
7. ON VEHICLE PROCEDURE 260
A. LH DRIVE SHAFT 260
B. RH DRIVE SHAFT 264
6F33 TRANSAXLE 268
1 TECHNICAL SPECIFICATION 270
2 TIGHTENING TORQUE 274
3 SPECIAL TOOLS 276
4 GENERAL INFORMATION 277
5 COMPONENTS 278
6 DETAIL OF A/T COMPONENTS 280
7 EXPLODED VIEWS 285
8 REMOVAL AND RE-FITMENT 287
9 TOWING SERVICE 294
10 AUTO TRANSAXLE FLUID CHECK AND CHANGE INTERVAL 295
11 REMOVAL OF TRANSAXLE FROM VEHICLE 297
12 ASSEMBLY OF TRANSAXLE ON VEHICLE 300
13 REMOVAL OF GEAR SHIFTING CABLE ON VEHICLE 303
14 ASSEMBLY GEARSHIFT CONTROL CABLE 306
15 REMOVAL GEARSHIFT MECHANISM 309
16 ASSEMBLY GEARSHIFT MECHANISM 311
17 OIL COOLER HOSES REMOVAL 312
18 OIL COOLER HOSES REFITMENT 313
19 TCU (TRANSMISSION CONTROL UNIT) 314
DRIVESHAFT (AT) 315
1 GENERAL INFORMATION 317
2 GENERAL GUIDELINES FOR TESTING DRIVE SHAFT NOISE 318
3 DRIVE SHAFT PARTS 319
4 TIGHTENING TORQUES 320
5 SPECIAL TOOL 323
6 ON BENCH PROCEDURE 324
7 ON VEHICLE PROCEDURE 329
CLUTCH 338
1 GENERAL INFORMATION 340
2 TECHNICAL SPECIFICATION 340
3 LUBRICANT SPECIFICATION 340
4 CLUTCH PRESSURE PLATE 341
5 CLUTCH DISC ASSEMBLY 341
6 EXPLODED VIEWS 342
7 TIGHTENING TORQUES 343
8 SPECIAL TOOLS 343
9 GENERAL SYMPTOMS DIAGNOSIS 344
A. CLUTCH GRAB / CHATTER 344
B. CLUTCH SLIPS 344
C. CLUTCH PEDAL NOISE 345
10 ON VEHICLE PROCEDURE 346
A. SPECIAL TOOL ASSEMBLY 346
B. DISASSEMBLY PROCEDURE 346
C. ASSEMBLY PROCEDURE 348
CLUTCH RELEASE SYSTEM 349
1 CLUTCH SYSTEM LAYOUT 351
2 CLUTCH SYSTEM COMPONENTS 352
3 REGULAR MAINTENANCE 353
4 CLUTCH PEDAL ASSEMBLY 354
5 BRAKE PEDAL ASSEMBLY 355
6 REMOVAL OF ACCELERATOR PEDAL 356
7 REMOVAL OF CLUTCH CONTROL BRACKET 357
8 ASSEMBLY OF CLUTCH CONTROL BRACKET 359
9 BRAKE SWITCH INSTALLTION PROCEDURE 361
STEERING 362
1 GENERAL INFORMATION 364
A SPECIFICATIONS 364
B SYSTEM LAYOUT 365
C TIGHTENING TORQUE 366
D SPECIAL TOOLS 369
2 GENERAL SYMPTOMS DIAGNOSIS 370
3 MAINTENANCE, INSPECTION AND TEST 377
A PRELIMINARY INSPECTION 377
B REGULAR MAINTENANCE 378
C REPAIRS 383
4 OVERHAULING 392
A PRECAUTIONS 392
B RACK AND PINION ASSEMBLY 392
C FEED PIPE 393
D DO’S & DON’TS 393
E STEERING PUMP 394
SUSPENSION 395
1 GENERAL INFORMATION 397
2 TECHNICAL SPECIFICATIONS 400
3 TIGHTENING TORQUE 401
4 SPECIAL TOOLS 406
5 DIAGNOSIS 409
6 PRECAUTIONS 410
7 EXPLODED VIEWS OF FRONT SUSPENSION 411
8 EXPLODED VIEWS REAR SUSPENSION 414
9 ON VEHICLE FRONT SUSPENSION REMOVAL AND ASSEMBLY 415
10 ON BENCH FRONT STRUT DISASSEMBLY 418
11 ON BENCH FRONT STRUT ASSEMBLY 419
12 REMOVAL AND ASSEMBLY OF WHEEL DISC 421
13 ON BENCH REMOVAL AND ASSEMBLY OF WHEEL HUB 422
14 REMOVAL OF SUBFRAME ASSEMBLY 423
15 INSTALLATION OF SUBFRAME ASSEMBLY 425
16 LCA REAR HYDRA-BUSH INSTALLATION 426
17 REMOVAL OF ANTI ROLL BAR 426
18 REMOVAL AND ASSEMBLY OF REAR DAMPER ASSEMBLY AND COIL SPRINGS 427
19 ECIE / PRELOAD CONDITION 428
20 INSTALLATION OF REAR DAMPER ASSEMBLY AND COIL SPRINGS 429
21 REAR SUSPENSION DISMANTLING OR INSTALLATION 430
22 RTB BUSH INSTALLATION 432
23 PAN HARD ROD BUSH INSTALLATION AND REMOVAL 433
24 INSTALLATION AND REMOVAL OF DAMPER BOTTOM BUSH 434
25 SUSPENSION ECIE / PRE-LOADING CONDITION 435
WHEELS AND TYRES 436
1 GENERAL INFORMATION 438
A. SPECIFICATIONS FOR XZ & XT VARIANTS 438
B. SPECIFICATIONS FOR XM & XE VARIANTS 439
C. TIGHTENING TORQUES 440
2 GENERAL SYMPTOMS DIAGNOSIS 441
A. DIAGNOSIS CHART 441
B. TYRE WEAR PATTERN 443
C. WEAR CAUSES 444
D. TYRE VIBRATION DIAGNOSIS 445
3 MAINTENANCE, INSPECTION AND TESTS 446
A. PRELIMINARY INSPECTION 446
B. REGULAR MAINTENANCE 447
I.INFLATION 447
II. WHEEL BALANCING 447
III. TYRE ROTATION 448
IV.WHEEL RUN OUT 449
V. DO'S AND DON’TS 449
4 WHEEL AND TYRE REPLACEMENT 450
A. PRECAUTIONS DURING TYRE REPLACEMENT 450
B. TYRE REPLACEMENT 451
C. WHEEL ASSEMBLY REPLACEMENT 451
D. WHEEL REMOVAL 451
E. BALANCING WHEELS 452
F. TYRE CARE 452
BRAKE DISC-DISC(Non EPB) 453
1 TECHNICAL SPECIFICATION 456
2 SYSTEM DETAILS 457
3 TIGHTENING TORQUE 459
4 GENERAL SYMPTOMS DIAGNOSIS 464
5 NECESSITY OF ABS WITH EBD 466
6 VACCUM BRAKE BOOSTER 466
7 WORKING OF ANTI-LOCK BRAKING SYSTEM (ABS 468
8 ABS 9 ELECTRONIC CONTROL UNIT / HYDRAULLIC CONTROL UNIT (ECU\HCU 471
9 WHEEL SPEED SENSOR (MONITORS WHEEL SPEED) 473
10 ABS SYSTEM FAILURE WARNING LIGHT 474
11 MAINTAINANCE, INSPECTION AND TEST 475
12 REGULAR MAINTENANCE 476
A BRAKE BLEEDING PROCEDURE 476
B ABS SECONDARY CIRCUIT BLEEDING PROCEDURE (USING DIAGNOSTIC TOOL 477
C CALIPER PAD REPLACEMENT. 478
D PARKING BRAKE ADJUSTMENT 479
E BRAKE FLUID DRAINING PROCEDURE 480
F BRAKE LIGHT SWITCH ADJUSTMENT 480
G CALIPER GREASING 480
H DISC RUN-OUT MEASUREMENT PROCEDURE 481
13 ON VEHICLE REPAIRS 482
A FRONT CALIPER ASSEMBLYWITH CARRIER 482
B BRAKE CALIPER ASSEMBLY DISMANTALING 482
C FRONT AND REAR DISC REMOVAL 484
D REAR CALIPER ASSEMBLYWITH CARRIER 485
E PARKING BRAKE 487
F PARKING BRAKE CABLE REMOVAL 488
G HAND BRAKE LEVER REMOVAL 489
H VACCUM LINES 490
I BOOSTER ASSEMBLY 491
J TANDEM MASTER CYLINDER (TMC) & BOOSTER ASSEMBLY 493
K BOOSTER NRV 494
L BOOSTER ASSEMBLY 494
14 DISMANTLING, INSPECTION AND ASSEMBLY 496
A FRONT CALIPER ASSEMBLY 496
B REAR CALIPER ASSEMBLY 497
BRAKE DISC-DISC(EPB) 499
1 TECHNICAL SPECIFICATION 501
2 SYSTEM DETAILS 502
3 TIGHTENING TORQUE 504
4 GENERAL SYMPTOMS DIAGNOSIS 508
5 NECESSITY OF ABS WITH EBD 510
6 WORKING OF ANTI-LOCK BRAKING SYSTEM (ABS 512
7 ABS 9ELECTRONIC CONTROL UNIT / HYDRAULLIC CONTROL UNIT (ECU/HCU) 515
8 WHEEL SPEED SENSOR (MONITORS WHEEL SPEED) 517
9 ABS SYSTEM FAILURE WARNING LIGHT 518
10 MAINTAINANCE, INSPECTION AND TEST 519
11 REGULAR MAINTENANCE 520
A BRAKE BLEEDING PROCEDURE 520
B ABS SECONDARY CIRCUIT BLEEDING PROCEDURE (USING DIAGNOSTIC TOOL) 521
C FRONT BRAKE CALIPER PAD REPLACEMENT 522
D BRAKE FLUID DRAINING PROCEDURE 523
E BRAKE LIGHT SWITCH ADJUSTMENT 523
F CALIPER GREASING 523
G DISC RUN-OUT MEASUREMENT PROCEDURE 524
12 ON VEHICLE REPAIRS 525
A FRONT CALIPER ASSEMBLYWITH CARRIER 525
B BRAKE CALIPER ASSEMBLY DISMANTLING 525
C FRONT AND REAR BRAKE DISC REMOVAL 528
D REAR CALIPER ASSEMBLYWITH CARRIER 528
E REAR BRAKE CALIPER PAD REPLACEMENT FOR EPB CALIPER 529
F C667 CALIPER RECEPTACLE HOUSINGWITH CPA 531
G VACCUM LINES 532
H BOOSTER ASSEMBLY 533
I TANDEM MASTER CYLINDER & BOOSTER ASSY 535
J BOOSTER NRV 536
K BOOSTER ASSEMBLY 536
13 DISMANTLING, INSPECTION AND ASSEMBLY 538
A FRONT CALIPER ASSEMBLY 538
B REAR CALIPER ASSEMBLY 539
HVAC 542
1 HVAC SYSTEM LAYOUT 544
2 SPECIFICATIONS HVAC UNIT 545
3 SPECIAL TOOLS 554
4 TIGHTENING TORQUES 555
5 PRECAUTIONS 559
6 HVAC SYSTEM LAYOUT AND WORKING 560
7 CONTROL PANEL 563
8 FRONT HVAC UNIT 565
9 COMPRESSOR 567
10 CONDENSER 568
11 RECEIVER DRIER (R.D) 568
12 EVAPORATER SENSOR POSITION 568
13 TRINARY PRESSURE SWITCH 569
14 MODE & TEMPRATURE CONTROL ACTUATOR 570
15 INSPECTION OF MODE AND TEMPERATURE ACTUATOR 572
16 TROUBLESHOOTING 574
17 MAINTENANCE 584
18 ON VEHICLE REPAIRS 590
19 DO'S AND DON’T'S FOR A/C SYSTEM 601
FATC 602
1 FATC (FULLY AUTOMATIC TEMPERATURE CONTROL) 605
2 TECHNICAL SPECIFICATIONS 606
3 SPECIAL TOOLS 617
4 TIGHTENING TORQUE 618
5 HMI CLIMATE CONTROL DISPLAY 623
6 CONTROL PANEL 624
7 CONTROL PANEL MODULE CONNECTOR DETAILS 629
8 FATC UNIT 631
A BLOWER 631
B APORATOR COIL AND TXV (THERMAL EX-PANSION VALVE) 631
C HEATER COIL 632
9 FATC SENSOR & ACTUATOR 633
A EVAPORATER SENSOR 633
B TRINARY PRESSURE SWITCH 634
C SOLAR LOAD SENSOR 635
D OAT SENSOR 636
E INCAR SENSOR 637
F MODE ACTUATOR 637
G TEMPERATURE ACTUATOR 638
H MODE ACTUATOR (B-PILLAR SIDE) 638
I BLOWER CONTROL MODULE 638
10 COMPRESSOR 639
11 CONDENSER AND RECEIVER DRIER CONDENSER 640
12 RECEIVER DRIER (R.D) 640
13 TROUBLESHOOTING 641
14 MAINTENANCE 651
A PRELIMINARY INSPECTION 651
B REGULAR MAINTENANCE 653
15 ON VEHICLE REPAIR 657
A AC FILTER REMOVAL 657
B CONTROL PANEL REMOVAL 657
C BLOWER MOTOR REMOVAL 658
D FRONT HVAC UNIT REMOVAL 660
E B-PILLAR VENT 661
F COMPRESSOR 662
G HEATER HOSE 663
H PRESSURE SWITCH 664
I CONDENSER 665
J CONDENSER SEALING DUCT REMOVAL 666
K REAR AC DUCT 666
L REAR AC UNIT 667
16 DO’S AND DONT’S FOR A/C SYSTEM 669
BODY 670
1 GENERAL INFORMATION 674
1.1 LAYOUT 674
1.2 TIGHTENING TORQUES 675
1.3 SPECIAL TOOL 678
2 ON VEHICLE REPAIRS 679
2.1 BONNET 679
2.2 ARM REST 681
2.3 FLOOR CONSOLE 682
2.4 DASHBOARD SKIN 683
2.5 GLOVE BOX 691
2.6 SIDE AIR VENTS 692
2.7 FRONT BUMPER 693
2.8 REAR BUMPER 696
2.9 FRONT DOOR 698
2.10 FRONT DOOR TRIMS 699
2.11 DOOR INNER LOCK HANDLE 701
2.12 FRONT OUTER DOOR LOCK 702
2.13 FRONT DOOR LATCH 703
2.14 FRONT DOOR GLASS ANDWINDOWWINDINGMECHANISM 704
2.15 REAR DOOR 705
2.16 REAR DOOR TRIMS 707
2.17 REAR OUTER DOOR LOCK 708
2.18 DOOR LATCH REAR 709
2.19 TAIL GATE 710
2.20 TAILGATE TRIM 712
2.21 ORVM 713
2.22 INNER REAR VIEW MIRROR 714
2.23 FRONT ROW SEAT 715
2.24 REAR ROW SEAT 716
2.25 REAR ROW CAPTAIN SEAT (IF APPLICABLE) 717
2.26 THIRD ROW SEAT 718
2.27 “A” PILLAR TRIM 719
2.28 FRONT SCUFF PLATE 720
2.29 “B” PILLAR TRIM 720
2.30 REAR SCUFF PLATE 721
2.31 REAR QUARTER TRIM 722
2.32 “C” PILLAR TRIMS 723
2.33 “D” PILLAR TRIMS 724
2.34 GRAB HANDLE 725
2.35 SUNVISOR 725
2.36 ROOF CONSOLE BEZEL 726
2.37 ROOF LINEAR 726
2.38 ROOF RAIL 727
2.39 PLENUM COVER 728
2.40 GEAR LEVER BOOT 728
2.41 BONNET INSULATION 729
2.42 GLASS 730
2.43 FUEL FILLER ASSEMBLY 731
2.44 FRONTWHEEL ARCH LINER 732
2.45 REARWHEEL ARCH LINER 733
2.46 FRONT FENDER 735
2.47 REARWIPER MOTOR 736
2.48 FRONTWIPER 737
2.49 SUNROOF 738
2.50 WIND DEFLECTOR 739
2.51 FRONT GLASS PANEL (MOVING PANEL) 740
2.52 REAR GLASS PANEL (FIXED PANEL) 741
2.53 SUNSHADE ROLLO ASSEMBLY (SUN BLIND) 742
2.54 MECHANISM ELECTRIC DRIVE ASSEMBLY 743
2.55 ROLLO ELECTRIC DRIVE ASSEMBLY 743
2.56 MECHANISM MAINTENANCE 744
2.57 WATER CHANNEL MAINTENANCE 747
2.58 SUNROOF RESET PROCEDURE - INITIALIZING THE POWER SUNROOF 747
2.59 SUNROOF RESET PROCEDURE - SELFLEARNING THE POWER SUNROOF 748
ELECTRICAL 749
1 TECHNICAL SPECIFICATIONS 753
2 GENERAL PRECAUTIONS 756
3 FUSE BOX / RELAY LOCATIONS 762
4 BATTERY 763
5 ALTERNATOR 765
6 STARTER MOTOR 766
7 LIGHTING SYSTEM 771
A.BULB SPECIFICATION 771
B. TORQUE VALUE TABLE 771
C. GENERAL SYMPTOMS AND DIAGNOSTICS FOR ALL LAMPS 772
D. HEAD LAMP 776
E. DRL ASSEMBLY 780
F. SIDE REPEATER LAMP (LH/RH) 781
G. ROOF LAMP 781
H. HIGH MOUNTED STOP LAMP 784
I. TAIL LAMP 785
J. REAR FOG LAMP 787
K. FRONT FOG LAMP 788
L. REGISTRATION PLATE LAMP 789
8 HORN 790
9 WIPER & WASHER SYSTEM 792
A. FRONT WIPER AND WAHSER SYSTEM LAYOUT 792
B. FRONT AND REAR WASH/WIPE SWITCH FUNCTIONALITY 793
C. WIPER AND WIPER CARE 796
10 POWER SOCKETS 798
11 GLOW PLUG CONTROL UNIT 799
12 FUEL GAUGE AND FUEL LEVEL METER 801
13 COMBI-SWITCH 803
14 STEERING LOCK CUM IGNITION SWITCH 809
15 FASCIA SWITCHES 812
16 MIRROR SWITCH 818
17 INFOTAINMENT SYSTEM 821
A.USB/AUX PORT 824
B.SPEAKERS 825
C.ANTENNA 828
D.MICROPHONE 829
E.SILVER BOX 830
F.TWEETERS 834
G.AMPLIFIER 836
18 WINDOW WINDING MODULE. 837
19 POWERWINDOW SWITCHES & INHIBIT SWITCH 840
20 STEERINGWHEEL SWITCHES 844
21 DOOR HANDLE SWITCH 847
22 TAILGATE HANDLE SWITCH 848
23 IGNITION KEY 849
24 INSTRUMENT CLUSTER 855
A. BASIC FUNCTIONAL MATRIX 859
B. TELL TALES MATRIX 860
C. REMINDER FEATURES 868
D. DRIVER INFORMATION SYSTEM 869
E. FUEL GAUGE DETAILS 891
F. TEMPERATURE BAR GRAPH DETAILS 892
G. CHIME TABLE 893
25 IMMOBILIZER SYSTEM 895
A. TROUBLESHOOTING THROUGH IMMOBILIZER STATUS BULB 899
B. IMMOBILIZER SYSTEM STATUS IN EMS ECU 900
C. IGNITION KEY LEARNING PROCEDURE 902
D. CHECKING PAIRING STATUS 903
26 BODY CONTROL MODULE (BCM) 905
A. BCM CONNECTOR PIN SIGNALS APPLICABILITY MATRIX 912
B. BCM FEATURES 918
C. BCM REPLACEMENT STRATEGY 920
D. BCM FUNCTIONS 922
27 RAIN LIGHT SENSOR SYSTEM (IF APPLICABLE) 923
28 FUSE AND RELAY BOX DETAILS 928
A. BATTERY MOUNTED FUSE BOX 931
B. ENGINE FUSE AND RELAY BOX 931
C. CABIN FUSE AND RELAY BOX 934
29 REVERSE PARK ASSIST SYSTEM 937
30 PASSIVE ENTRY PASSIVE START (PEPS) 947
A. PEPS ECU 948
B. START STOP SWITCH 950
C. ELECTRONIC STEERING COLUMN LOCK (ESCL) 951
D. DOOR AND TAILGATE HANDLE 953
E. LF ANTENNAS 954
31 TELEMATICS 956
SUPPLEMENTARY RESTRAINTSYSTEM (SRS) 959
1 WORKING OF RESTRAINTS 961
2 SYSTEM LAYOUT 963
3 SAFETY PRECAUTIONS 964
4 DISPOSAL OF FAULTY AIR BAG UNIT 966
5 SRS POST ACCIDENT PROCEDURE 967
6 TIGHTENING TORQUES 968
7 COMPONENTS 973
1 RESTRAINTWITHOUT AIRBAGS 973
2 RESTRAINTWITH AIRBAGS 973
8 FRONT SEAT BELT 984
9 SECOND ROW SEAT BELT 985
10 THIRD ROW SEAT BELT 986
11 CLOCK SPRING 987
TIRE PRESSURE MONITORING SYSTEM (TPMS) 990
1. INTRODUCTION 992
2. SYSTEM WORKING 993
3. SYSTEM LAYOUT 993
4. COMPONENTS 994
A. TPMS ECU 994
B. TIRE PRESSURE SENSOR 994
5. ON VEHICLE PROCEDURES 995
A. TPMS ECU REPLACEMENT PROCEDURE 995
B. ECU REPLACEMENT PROCEDURE PREREQUISITE 995
C. TPMS ECU LEARNING PROCEDURE 997
D. TPMS SENSOR REPLACEMENT PROCEDURE USING LF TOOL 999
6. TIRE REPLACEMENT 1000
7. MOUNTING OF THE TIRE 1001

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