SAFARI BSVI SERVICE MANUAL

BRAKES (Non EPB) 38 J. TANDEM MASTER CYLINDER (TMC) & BOOSTER ASSEMBLY REMOVAL 1. Position vehicle on two post lift and disconnect battery. 2. Drain the brake fluid from the brake circuit. (For procedure refer brake fluid draining in this section.) 3. Disconnect the electrical connector of brake fluid level switch. 4. Disconnect vacuum hose from brake booster. 5. Remove the spring band clamp at the reservoir bottom side (clutch port) and hold hose in vertically upward position to avoid any further loss of fluid and plug the openings with suitable cap 6. Loosen coupling nuts and disconnect hydraulic lines attached to TMC. 7. Loosen and remove the mounting nuts and remove the TMC assembly from the vehicle. FITMENT For fitment follow reverse procedure of removal. TMC mounting nuts tightening torque 1.8±0.3 Kgf- m. NOTE  Make sure that lines are fitted correctly i.e. primary outlet is connected to ABS/ESP MC1 and secondary outlet is connected to ABS/ESP MC2.  Connect clutch hose.  After refitment bleed the brake circuit & clutch circuit.  Do not overhaul the TMC assembly as it is not serviceable and needs to be replaced as an assembly.