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TRANSAXLE (NANO AMT)
93
C. ASSEMBLY:
1. Place the synchro cone on the First gear as
shown in fig, with the projection on cone
facing upwards and measure the gap
between synchro cone and first gear using a
feeler gauge. This gap should be within 1.15
~1.40 mm.
2. Remove the synchro cone from the first gear;
place the first gear on the lay shaft and fit the
circlip in the slot.
NOTE:
Check the gap between the circlip and
the first gear, it should be within 0.2 ~ 0.4 mm.
3. Now place the synchro cone on the first gear
with the projection on cone facing upwards.
4. Assemble the spring, carrier and ball, along
with the engaging gear into the Shifter Sleeve
(1
st
and 2
ND
gear).
5. Place the Shifter sleeve along the engaging
gear assembly on the shaft, on the synchro
cone. Groove is towards First gear side.
6. Place the synchro cone on the second gear and
measure the gap between the second gear
and the synchro cone using a feeler gauge.
This gap should be within 1.15 ~1.40 mm.