NANO VOLUME 1 & 2

TRANSAXLE (NANO AMT)

4. Remove the spacer, fourth gear wheel and

the Third gear wheel.

5. Remove the circlip, second gear wheel,

second gear synchro cone, shifter sleeve

assembly and first gear synchro cone.

6. Remove the circlip, first gear wheel and then

the cylindrical roller bearing inner race.

B. INSPECTION:

1. Clean all components thoroughly, inspect

them for any abnormality (like chipped gear

teeth, etc.) and replace with new ones as

necessary.

2. Place the synchro cone on the corresponding

gear and check the gap using a feeler gauge.

3. The gaps for input shaft synchro cone should

be as follows:

Synchro cone

Permissible Gap

First Gear

1.15 ~1.40 mm

Second Gear

1.15 ~1.40 mm

4. If the gap is not within the permissible limits

then first try replacing the synchro cone and

measure again.

5. If the gap is still not within the limits replace

the gear wheel and measure with the old

synchro cone.

6. If the gap is still not within the limits replace

both the cone and the wheel after ensuring

that the gap is within the limits.