NANO VOLUME 1 & 2

TRANSAXLE (NANO AMT)

3. Remove the Spacer, Fourth gear wheel and

Shifter Sleeve assembly of fourth gear.

4. Remove the Circlip holding the Third gear

Wheel and remove the Third gear wheel.

5. Remove the rear end bearing using tool (Tool no.

2834 5890 26 01 PULLER FOR

REMOVAL OF FRONT BRG.FROM INPUT

SHAFT).

B. INSPECTION:

1. Clean all components thoroughly, inspect them

for any abnormality (like chipped gear teeth,

etc.) and replace with new ones as necessary.

2. Place the synchro cone on the corresponding

gear and check the gap using a feeler gauge.

3. The gaps for input shaft synchro cone should

be as follows:

Synchro cone

Permissible Gap

Fourth Gear

1.15 ~1.40 mm

ThirdGear

1.15 ~1.40 mm

FifthGear

1.28 ~1.48 mm

4. If the gap is not within the permissible limits

then first try replacing the synchro cone and

measure again.

5. If the gap is still not within the limits replace

the gear wheel andmeasure with the old synchro

cone.

6. If the gap is still not within the limits replace

both the cone and the wheel after ensuring that

the gap is within the limits.