SAFARI

TRANSFER CASE

100. ELECTRIC SHIFT CAM

101. TORSION SPRING

102. SPACER

103. SHIFT SHAFT

ASSEMBLY

General Instructions

* Use special tool for assembly of oil seals and

bearings.

* Lubricate bearings, oil seals, O-rings,

bushings and matching metal parts before

assembly.

* Always replace the hose coupling, O-ring and

oil seal.

* For torque values refer torque table.

Transfer Case

Fig. 19 & 20

Insert the two new dowel pins.

Insert the ball bearing into the case and install the

retaining ring (snap ring).

Install the new oil seal, by pressing it into the case.

Make sure that all parts are correctly and firmly

installed into the case.

105. TRANSFER CASE

ASSEMBLY

106. OIL SEAL

109. DOWEL PIN

110. RING GEAR

.380 IN.

111. TRANSFER CASE (9.65 MM)

107. RETAININGRING

108. BALL BEARING

109. DOWEL PIN

Fig. 19

Fig. 20

Fig. 21

.242 IN. (6.16 MM)

.222 IN. (5.65 MM)

- 2 PLACES

Electric Shift Cam Parts

Fig. 21

Insert spacer into torsion spring.

Insert end of the shift shaft into the spacer.

100

101

102

103