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DRIVETRAIN-TA65 Star
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9. Place the 3/4 shifter fork on the 3/4 shifter
Shaft in such a way that it sits properly on the
3/4 shifter dog as shown in figure (and lock it
by dowel pin.
10. Place the lay shaft assembly and input shaft
assembly together along with shifter rail
assembly.
11. Fix the reverse gear assembly on the rear
housing half into the seat of reverse idler
gear. Also fix the reverse lever bracket.
12. Ensure that all the spiral pins are pressed
properly.
13. Apply liquid gasket (Anabond 90 or 3 bond
12S00) with proper bead size on front half /
interface.
14. Assemble the housing (rear half) on lay shaft
input shaft and shifter shaft and tap it gently
and uniformly so that it gets located on lay
shaft and input shaft bearing.
15. Fix the housing (rear half) and tighten the
flanged mounting bolts to specified torque.
16. Place lock plates of lay shaft bearing and
input shaft bearing and fix them by allen
screws. Tap the shaft in either direction if
required.
17. Place spacer on lay shaft.
18. Put input shaft 5th gear on input shaft.
NOTE:
Ensure ground face (5th gear I/S) towards the
bearing face.
19. Put conical washer and lock nut on input
shaft.