TIAGO

DRIVETRAIN-TA65 Star

9. Unscrew and remove the collared bolts (10

Nos.).

2. ASSEMBLY:

1. Hold fixture for gear on differential casing on

soft jaw vice.

2. Mount differential housing on fixture part no.

2702 5890 2609 and lock it.

3. Place gear final drive on differential housing.

Tighten the collared bolts (10 nos.) to

specified torque of 8 to 9 mkg.

4. Place both the bevel gear on the differential

housing with spacer.

5. Place another set of idler bevel gear on the

already lifted bevel and rotate by 90° so as to

align the bevel to spider shaft hole.

6. Push the spider into the hole.

7. Check the free play of differential gears. It

should be 0-0.1 mm.

8. If the value of play is not within specifications,

then try with different thickness washer.

9. Assemble the two 15x1.5 thick circlips into the

groove near the ends of spider.

To check backlash, hold the two different

pinions and one side gear and check free play

or remaining side gear teeth flank as shown in