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1.05L REVOTORQ ENGINE

123

ix. Piston Connecting Rod Disassembly :

1. Remove piston pin circlip with suitable plier.

2. Remove piston pin from the piston by pushing

it out using a soft drift

3. Remove the connecting rod

Inspection :

Connecting Rods :

1. Inspect connecting rod small end bush and if

necessary, replace it.

2. Check connecting rod small end parent bore

dimension.

3. If necessary machine connecting rod small end

parent bore to next over size.

4. Ensure that connecting rod big end and small

end axis are parallel to each other and are

within specified limits.

5. Ensure that the centre distance between small

end to big end is maintained within specified

limit.

6. Smear oil on parent bore of connecting rod.

Note :

If required Machine the side faces of bush to

match the taper faces of connecting rod.

7. Finish connecting rod small end bush bore on

a connecting rod boring machine.

8. Alternately connecting rod small end bush may

be reamed. The end edges to be chamfered /

deburred manually.

9. Install connecting rod bearing caps without

bearing shells on connecting rod.