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1.2L REVOTRON ENGINE
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IX. Removal of Cylinder Block Sub-
Assemblies
1. Remove the mounting nuts holding the
connecting rod bearing caps.
2. Remove the bearing shell from bearing cap.
3. Turn crankshaft to bring piston to top dead
center.
4. Remove piston assembly from the cylinder
block using wooden handle of the mallet.
5. Follow the same procedure to remove the
remaining two pistons.
6. Using suitable pliers, remove piston pin round
wire circlip.
7. Remove the connecting rod bearing caps
along with bearing shells.
8. Remove gudgeon pin from the small end of
connecting rod.
NOTE
While removing each bearing shell, mark
on its back in case of reuse.
Connecting rods have to be assembled to
the respective bearing caps, matching with
serial numbers.