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ENGINE

45

2.1.3 OVERHAULING

2.1.3.1 ENGINE DISMANTLING (ON STAND)

NOTE

Engine is mounted on the stand and all auxiliary

components are removed.

1.

Drain the engine oil.

2. Remove oil filter using special spanner.

(Refer Oil

filter removal )

3. Remove HP pipes connected between the com-

mon rail and injectors.

NOTE:

After removing the HP pipes cover the opening

with suitable caps.

Do not reuse the HP pipes once removed; use

new HP pipes at the time of assembly.

4. Disconnect the injector back leak tube from all the

injectors and cover openings with suitable caps.

5. Remove the leak off pipe from the HP pump.

6. Remove the Alternator / AC belt and stretch belt.

(

Refer AC belt / Alternator belt and stretch belt

removal in this group)

7. Remove the following components referring their

respective groups for mounting details and pre-

cautions.

i. Alternator – Refer Electrical Group.

ii. AC Compressor – Refer HVAC Group.

iii. Power Steering Pump – Steering group.

8. Disconnect the EGR pipe connected between

EGR module with EGR cooler valve and exhaust

manifold.