TIAGO

DRIVETRAIN-TA65 Star

4.7. P. LAY SHAFT ASSEMBLY:

1. Press cylinder roller bearing on lay shaft by

using drift part no. 2702 5809 2603.

2. Fit the circlip. It should snugly fit.

NOTE:

Circlips are available in different thicknesses.

2.25mm,2.3mm,2.35mm,2.4mm.

3. Place first gear (lay shaft) on lay shaft by

keeping dog teeth upward.

4. Install preselected circlip (

Circlip thickness

should be so selected that there is no axial

play of gear).

5. Place the double synchro pack fitted over the

first gear.

6. Place engaging gear (1/2 speed) with circlip

races downward and with slot on engaging

gear on corresponding lug on synchrocone

7. Place springs (3 nos.) plungers (3nos.) into the

hole in engaging gear (1/2 speed).

8. Place sleeve carrier and steel ball on it and

slide reverse gear/shifter sleeve (1/2 speed) on

it with fork slot in upward position.

9. Place the Rev gear/shifter sleeve on the

layshaft.