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DRIVETRAIN-TA65 Star

56

4.7. O. SUB ASSEMBLIES:

1. 5th SYNCHROPACK ASSEMBLY:

1. Place needle roller bearing and bush in 5th

gear.

2. Assemble the carrier 3/4/5 spring, balls

engaging gear and shifter sleeve.

NOTE:

The engaging gear can be put in either way.

3. Place synchrocone on 5th gear lay shaft.

4. Place Synchropack assembly with shifter

sleeve on 5th gear.

5. Ensure that slot or fork pad on shifter sleeve

be in downward position.

2. 3rd / 4th SYNCHROPACK ASSEMBLY:

1. Place the engaging gear such that the groove

for circlip is downwards.

2. Place the shifter sleeve on engaging gear 3rd/

4th such that the smaller groove is upwards

and assemble the carriers, springs and balls.

3. 1st / 2nd SYNCHROPACK ASSEMBLY:

1. Place inner cone.

2. Place the intermediate cone in such a way

that the lugs sit exactly in the slots of 1st gear