NANO

542

BRAKE SYSTEM

INSTALLATION ON VEHICLE

NOTE:

(a) Ensure that the TMC flange surface is free from

dirt, dent and burr before mounting it.

(b) It is essential that reservoir cap must be removed

and cleaned while assembling the reservoir cap

on the reservoir.

1. Install TMC assembly on firewall and tighten

mounting nuts to specified torque.

TIGHTENING TORQUE FOR MOUNTING NUTS OF TMC

ASSEMBLY = 2.3 Kg-m

2. Connect all hydraulic lines of TMC assembly to

their respective ports and tightened to specified

torque.

TIGHTENING TORQUE OF BRAKE LINE ATTACHED TO

TMC ASSEMBLY = 1.4 - 1.6 Kg-m

3. Connect shackle pin.

4. Fill reservoir with fresh brake fluid, check brake

pedal play (refer pedal play inspection) and perform

bleeding operation (Refer bleeding of hydraulic

system)

5. Perform brake test.

9. Fit the fluid reservoir grommets (08) after liberally

lubricating the inlet ports with fresh brake fluid

10. Fit the fluid reservoir after liberally lubricating the

inlet ports with fresh brake fluid

11. Fit the spring pin by tapping, ensure spring pin

protrudes equally on both side.

NOTE:

If major kit is to be used to repair TMC assembly,

then follow assembly procedure from step (4) onwards

with the installation of new parts supplied in the kit.