ZEST AND BOLT - page 384

ENGINE 1.3L QUADRAJET (90PS)
47
19. Refit the new injector dust seals into their seats
in the camshaft housing.
20. Refit the injectors (1a) complete with brackets
(1b) in their seats.
NOTE
Q
Before refitting, replace the copper seal on the
injectors.
21. Refit the tapered washer (2a) and the washer
(2b) in their seats.
22. Tighten the nut (3) securing the injector bracket
to a torque of 1.8 ~ 2.2 Kg-m.
23. Use a suitable tool (e.g. vice) to set the chain
tensioner and hold it fully back with a retaining
pin.
24. Place the chain tensioner (1a) in its housing and
secure it tightening the bolts (1b) to a torque 0.8
~ 1.0 Kg-m .
25. Refit the exhaust side camshaft toothed drive
pulley together with chain and toothed drive
pulley.
NOTE
Q
Before refitting, replace the copper seal on the
injectors Fit the exhaust side camshaft toothed
drive pulley and the toothed drive pulley according
to the position marked on disassembly. If the
pulleys are replaced, fit with the wording facing
outwards.
26. Place the timing chain moving pad back in its
housing and secure it using the pin.
27. Place the timing chain fixed pad back in its
housing and secure it using the bolts.
28. Tighten the M12 bolt fixing the exhaust side
camshaft toothed pulley to a torque. 13.5 ~ 16.5
Kg-m.
29. Remove the chain tensioner retaining pin and
check that the piston is in contact with the mobile
pad.
30. Refit the support bracket complete with single
fuel manifold pipe, fuel pressure regulator, fuel
pressure sensor and secure using the bolts.
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