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KRYOTEC ENGINE

160

129. Connect the fuel injector return line to the fuel

injection pump.

130. Install the fuel manifold and tighten the

bolts to the proper (Torque Specifications).

131. Install the fuel injection pump to fuel manifold

pipe and tighten the fittings to the proper (Torque

Specifications).

132. Install the fuel manifold to fuel injector pipes

and tighten the fittings to the proper (Torque

Specifications).

133. Install the oil vapor separator with the oil vapor

recovery pipe attached and tighten the bolts to the

proper (Torque Specifications).

134. Install the oil vapor recovery pipe bolts and

tighten to the proper (Torque Specifications).

135. Position a NEW exhaust manifold gasket

on the cylinder head.

136. Install the exhaust manifold with the

turbocharger attached using new nuts tightened to

the proper (Torque Specifications).

137. Install the oil level indicator tube with a NEW

O-ring seal and tighten the bolt to the proper

(Torque Specifications).

138. Position a NEW gasket on the turbocharger

end of the turbocharger oil return tube and engage

the retaining tabs on the fitting.

139. Install the turbocharger oil return tube and

tighten the bolts to the proper (Torque

Specifications).

140. Install the turbocharger oil supply tube with

NEW gaskets and tighten the fittings to the proper

(Torque Specifications).

141. Install the DPF and secure with the bracket

and nuts tightened to the proper (Refer to 11 -

Exhaust System/ Specifications).

142. Position the DPF to turbocharger clamp and

tighten the nut to the proper (Refer to 11 - Exhaust

System/ Specifications).

143. Install the DPF heat shield and tighten the

nuts to the proper (Torque Specifications).

144. Install the turbocharger heat shield and

tighten the bolts to the proper (Torque

Specifications).

145. Engage the oxygen sensor connector to the

retaining bracket.

146. Position the wire harness on the engine and

make the following connections:

• Connect the fuel pressure regulator wire harness

connector.

• Connect the manifold pressure and temperature

sensor wire harness connector.

• Connect the glow plug wire harness connectors.

• Connect the fuel pressure sensor wire harness

connector.

• Connect the alternator ground wire and tighten

the nut to the proper (Torque Specifications).

• Connect the engine oil pressure sensor wire

harness connector.

• Connect the EGR solenoid wire harness

connector.

• Connect the crankshaft position sensor wire

harness connector.

• Install the bolt in the engine wire harness tray and

tighten to the proper (Torque Specifications).

• Connect the EGR heat exchanger coolant

solenoid wire harness connector.

• Connect the coolant temperature sensor wire

harness connector.

• Connect the throttle body wire harness connector.

• Connect the fuel injector wire harness

connectors.

• Connect the camshaft position sensor wire

harness connector.

• Install the bolt in the engine wire harness tray and

tighten to the proper (Torque Specifications).

• Connect the A/C compressor wire harness

connector.

147. Install the oil drain plug and tighten to the

proper (Torque Specifications).

148. Service the engine with the proper quality and

quantity of engine oil (Refer to 04 - Vehicle Quick

Reference/ Capacities and Recommended

Fluids/Specifications).