167 / 745
KRYOTEC ENGINE
159
108. Complete installation of the timing belt (1a),
taking care to match the yellow reference mark (1b)
with the notch on the pulley.
109. Insert a screwdriver into the hole (2a) and
position the index of the tensioner (2b) in maximum
tension. In this position tighten the tensioner bolt
(2c) to the proper (Torque Specifications).
110. Using the 1860815000 and 1870836000
tools, tighten the exhaust camshaft pulley bolt to
the proper (Torque Specifications).
111. Remove the 1870896900 and 2000003000
tools.
112. Rotate the crankshaft two complete
revolutions.
113. Loosen the timing tensioner bolt.
114. Use a screwdriver to position the index of the
tensioner at the reference hole. In this position
tighten the tensioner bolt to the proper (Torque
Specifications).
115. Recheck the engine timing using the
1870896900 and 2000003000 timing tools.
116. Remove the 2000003000 timing tool, install
the bolt and tighten to the proper (Torque
Specifications).
117. Remove the 187086900 camshaft timing
tools, install the caps and tighten to the proper
(Torque Specifications).
NOTE
Install the fuel injector into the 4th cylinder first and
continue with the 3rd, 2nd and 1st cylinder.
118. Install the fuel injectors (1a) complete with
brackets (1b) and tighten the nuts (1c) to the proper
to the proper to the proper (Torque Specifications).
119. Place the camshaft housing to air chamber
connecting bracket in position and tighten the
screws.
120. Connect the vacuum hose to the vacuum
pump.
121. Install the intake manifold support bracket and
tighten the bolts to the proper (Torque
Specifications).
122. Install the right engine mount bracket and
tighten the bolts to the proper (Torque
Specifications).
123. Install the timing belt cover and tighten the
screws to the proper (Torque Specifications).
124. Install the accessory drive belt tensioner and
tighten the bolt to the proper (Torque
Specifications).
125. Install the accessory drive belt idler pulley and
tighten the screw to the proper (Torque
Specifications).
126. Install the crankshaft pulley and tighten the
bolts to the proper (Torque Specifications).
127. Rotate the tensioner to relieve drive belt
tension and install the accessory drive belt.
128. Connect the fuel injector return line to the fuel
injectors and install the clips.