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KRYOTEC ENGINE

155

52. Apply the calibrated wire (Plastigage) across

the surface of the bearing journals (1).

NOTE

The connecting rod caps must be assembled so

that the number stamped on them is facing the

same side as the one stamped on the big end

(intake side).

53. Fit the bearing caps complete with bearing

shells.

54. Tighten the bearing cap bolts using a suitable

angle tightening tool to the proper (Torque

Specifications).

55. Remove the bearing caps previously installed

and using the graduated measuring guide (1a)

determine the bearing clearance indicated by the

calibrated wire (1b).

NOTE

If the measured value is not within specification,

replace the bearing shells with the proper

dimension of the appropriate class. Perform the

measurement on the remaining journals taking

care not to rotate the crankshaft.

The connecting rod caps must be assembled so

that the number stamped on them is facing the

same side as the one stamped on the big end

(intake side).

56. Fit all bearing caps complete with bearing

shells.

57. Tighten all bearing cap bolts using a suitable

angle tightening tool to the proper (Torque

Specifications).

58. Remove the 1860815000 crankshaft rotation

tool.

59. Using the tool with dial gauge, check the gear

clearance of the engine balancing shaft unit to

determine the thickness of the corresponding

spacers.

60. Install the front crankshaft oil seal cover with

gasket and tighten the screws to the proper

(Torque Specifications).

61. Install the front crankshaft oil seal (1a) in the

cover with the 1860816000 tool (1b).

62. Install the crankshaft position sensor and

tighten the screw to the proper (Torque

Specifications).

63. Install the timing belt tensioner and tighten the

bolts to the proper (Torque Specifications).

64. Install the rear crankshaft oil seal retainer and

tighten the screws to the proper (Torque

Specifications).

65. Apply silicone sealant around the entire

perimeter of the engine oil pan.

66. Install the engine oil pan.

67. Tighten the side oil pan bolts with tool

1860834000 to the proper (Torque Specifications).

68. Tighten the front and rear oil pan bolts with tool

1860833000 to the proper (Torque Specifications).