808 / 1906
GEAR BOX 6450
40
B. Measure combined width of 5
th
gear bush, 5
th
gear of counter shaft and assembly of
engaging gear 5
th
and 6
th
. Let this dimension
be “D”.
C. Thickness of circlip (
W
) = 68.75 – D
D. Slide the measure circlip (W) on to the
counter shaft.
35. Push the 5
th
gear bush along with needle
cage bearing on to the counter shaft.
36. Slide the 5
th
gear sub assembly on counter
shaft and 5
th
, 6
th
gear bush along with the 5
th
gear of main shaft.
CAUTION:
Identification of fifth and sixth gear while assembly
is as shown below. Fifth gear teeth (A) is always
smaller than sixth gear teeth (B).
37. Slide the 5
th
, 6
th
engaging gear sub assembly
along with double synchro cone pack.