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GEAR BOX

21

4.2.3.2 GEARBOX DISMANTLING (ON BENCH)

1. Remove the magnetic drain plug and drain the

gear box oil.

2. Remove the clutch release bearing and clutch

release fork. (For procedure refer clutch removal

procedure in Clutch section)

3. Loosen and remove clutch housing nuts along

with spring and bright washer and separate the

clutch housing from the gear box.

4. Loosen and remove the nuts (6 Nos.) and take

out the top cover assembly along with the gear

shifter linkage. Remove the gasket which is be-

tween top cover and rear half. (4x2 & 4x4)

NOTE

Separate the shifter linkage assembly from the top

cover assembly by removing the retainer clip and the

cylindrical pin.

5. Remove the staking from the lock nut on end

flange assembly with the help of chisel.

6. Lock the flange assembly with the special tool

(Part No. 2894 5890 35 17), loosen and remove

the end yoke nut by holding it with sprocket (Part

No. 2698 5890 41 01) and then pull out the end

flange with the help of standard puller. (Only in

case of 4X2 version.)