HEXA

FRONT AXLE (4X4)

22.Place differential assembly into housing. Install

dial gauge and locate tip of indicator on the

surface of one of the ring gear screws. Force

differential case assembly away from pinion

gear. With force still applied set indicator at 0

(Zero)

23.Force differential case assembly and ring gear

to mesh with pinion gear.

24.Rock the ring gear to allow teeth to mesh

Repeat to obtain a stable reading. Record in

given format as B.

25.Remove indicator and master differential

bearings. Install side bearing on differential

assembly

using

installer

(Part

No.270458903325)

and place bearing cup

along with selected shim pack in between side

bearing and carrier assembly.

26.Repeat this procedure for installation of shims /

bearing cone on opposite side of differential

case.

1. Total amount of space measured without ring gear.

Measurement A =………

2. Total amount of space measured with gear. set assembled in carrier

Measurement B=………

3. Measurement A minus Measurement B dimensions

Measurement C =………

Assemble shim pack using dimension determined in A, B, C adjusting the packs as described below.

RING GEAR SIDE

Assemble shim pack to measurement B- 0.125mm or B- 0.005”

OPPOSITE SIDE OF RING GEAR:

Assemble shim pack to measurement C. Add shim thickness 0.20 mm or 0.008” for differential bearing

preload and backlash.