HEXA

FRONT AXLE (4X4)

NOTE

Please observe the marking on the pinion. If ‘m’ is

found etched on face, refer table B. If not refer

table A.

II PINION POSITION SHIM SELECTION

1. Pinion position shim selection can also be

done using a special tool, in the absence of

removed ring/pinion gear.

2. Install pinion height set master block which is

part of tool

(Part No. 287058903310)

over

pinion inner bearing cup seat.

Set the dial gauge to 0

(zero)

, on surface plate.

Install dial gauge on pinion height gauge which

is again a part of tool

(Part No. 287058903309)

4. Install pinion height set gauge with dial gauge

on side bearing seats. Ensure that plunger of

dial gauge touches top face of pinion height

set master.

5. Rock the depth gauge. Record the maximum

reading on gauge needle. Let it be X'

6. To calculate shim thickness procedure as

follows:

Shim thickness required = X– etched value on

pinion

(when etched POSITIVE)

Shim thickness required = X + etched value on

pinion

(when etched NEGATIVE)

ASSEMBLY

1. Press the bearing in carrier using a dolly.

(Part

No. 287058903304)

2. Drive inner bearing cup into carrier using tools

given below:



Installer dolly inner pinion bearing cup.

(Part

No. 270458903321)



Handle

( Part No. 289458903501)

NOTE

In such a way that orientation of the baffle towards

the pinion oil gallery

3. Assemble outer pinion bearing cup and baffle

into carrier using tools given below:



Installer outer pinion bearing cup

(Part No.

270458903314)



Handle

(Part No. 289458903501)