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DRIVETRAIN-TA65 Star

76

2. Place the tripot spider assembly on to the

drive axle shaft. Assemble the spider

assembly to the axle shaft and tap gently if

required. Insert the new circlip ring using the

plier

Important:

Ensure that the ring is fully seated

in the groove on the axle.

3. Transfer approximately half of the grease

from the service kit into the seal and half

grease into the tripot housing. Slide the

housing over the spider assembly on the

shaft. Engage the tripot seal with the tripot

outer.

Important:

The end of the tripot seal must be

next to the seal stop on the housing.

4. Slide the tripot seal smaller end to the

corresponding groove on the axle shaft and

crimp the small seal retaining clamp (new

one) using pincer crimping tool) and maintain

max 2.6 mm. ear gap as shown below.

(Spider Assembly at approximately middle of

the tripot bowl).

5. Slide the new large seal retaining clamp over

the housing in the free condition of the boot

and housing Insert the swage tool part no:

2779 5890 2001 over the clamp.

6. Align the seal bigger diameter on the housing

and position the big seal retaining clamp in its

place and swage the large seal-retaining

clamp using spanner Please tighten

alternatively between two bolts (i.e. don’t

tighten one bolt alone completely at a time).