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KRYOTEC ENGINE

105

17. Remove the Diesel Particulate Filter (DPF)

(Refer to 11 - Exhaust System/FILTER, Diesel

Particulate/Removal and Installation).

18. Remove the flywheel (Refer to 06 - Clutch/

FLYWHEEL/Removal and Installation).

19. Remove the bolt (1) and the oil vapor recovery

hose.

20. Remove the oil pan bolts (2).

21. Using a suitable tool cut the sealer and remove

the oil pan (3).

22. Remove the oil pump intake connector gasket.

23. Clean the residual sealant from the oil pan and

engine block sealing surfaces.

FITMENT

1. Install a NEW gasket seal onto the oil pump

intake.

NOTE

No interruptions in the bead of sealant.

2. Apply a bead of silicone sealant to the oil pan.

NOTE

During assembly of the engine oil sump careful not

to damage the bead of sealant.

NOTE

Complete assembly operations within 10 minutes

of applying the sealant.

3. Install the oil pan and tighten the bolts (1) finger

tight.

4. Tighten the oil pan bolts (1) to the proper (Torque

Specifications).

5. Install the oil vapor recovery hose and tighten

the bolt (2) to the proper (Torque Specifications).

6. Install the flywheel (Refer to 06 -

Clutch/FLYWHEEL/Removal and Installation).

7. Install the clutch assembly (Refer to 11 - Exhaust

System/FILTER, Diesel Particulate/Removal and

Installation).

8. Install the Diesel Particulate Filter (DPF) (Refer

to 11 - Exhaust System/FILTER, Diesel

Particulate/Removal and Installation).

9. Install the battery tray (Refer to 08 -

Electrical/Battery System/TRAY, Battery/Removal

and Installation).

10. Install the engine cover (Refer to 09 -

Engine/COVER, Engine/Removal and Installation).

11. Install the Power Transfer Unit (PTU) (Refer to

21 - Transmission and Transfer Case/Power

Transfer Unit/ Removal and Installation).

12. Install the right side half shafts (Refer to 03 -

Differential and Driveline/Half Shaft/Removal and

Installation).

13. Install the left side half shaft (Refer to 03 -

Differential and Driveline/Half Shaft/Removal and

Installation).

14. Install the front suspension crossmember

(Refer

to

13

-

Frame

and

Bumpers/Frame/CROSSMEMBER,

Front

Suspension/Removal and Installation).

15. Fill the transmission fluid (Refer to 21 -

Transmission and Transfer Case/Manual, C514 -

5-Speed/FLUID/ Standard Procedure).