TRANSAXLE - TA65 Star
42
21. TRANSAXLE ASSEMBLY:
1. Fit clutch release fork shaft. Fit plastic bushes.
Fit lever on clutch release shaft and lock it by
grooved pin.
2. Differential bearing preload adjustment
procedure.
Measure dimension ‘A’ (Distance between top
mating surface of transaxle front half and the
outer differential bearing seat) say 103.7mm in
housing and dimension ‘B’ (Distance between
mating surface of transaxle rear half and the
inner differential bearing seat) say 19mm in
housing for bore 65.088 mm dia.
Place outer races on both differential side
bearings and measure distance between outer
surfaces of these outer races (dimension ‘C’).
Select shim thickness = (A+B) - C to (A+B) -
C+ 0.05 and install the shims against front half
taper roller bearing outer race.
3. Fix the outer race of differential bearing in the
housing (front half) by using drift part no. 2654
5890 3507.
4. Remove sensing wheel using by puller part no.
2651 5890 3506 and rest pad part no. 2702
58902612N.
5. Place the assembly differential in front half
housing.




