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TRANSAXLE - TA65 Star
37
19. LAY SHAFT ASSEMBLY:
1. Press cylinder roller bearing on lay shaft by
using drift part no. 2702 5809 2603.
2. Fit the circlip. It should snugly fit.
NOTE:
Circlips are available in different thicknesses.
2.25mm, 2.3mm, 2.35mm, 2.4mm.
3. Place first gear (lay shaft) on lay shaft by
keeping dog teeth upward.
4. Install preselected circlip (
Circlip thickness
should be so selected that there is no axial
play of gear).
5. Place engaging gear (1/2 speed) with circlip
races downward and with slot on engaging gear
on corresponding lug on synchrocone
6. Place the double synchro pack fitted over the
first gear.
7. Place springs (3 nos.) plungers (3nos.) into the
hole in engaging gear (1/2 speed).
8. Place sleeve carrier and steel ball on it and slide
reverse gear/shifter sleeve (1/2 speed) on it with
fork slot in upward position.