HEXA

ELECTRICAL

ASSEMBLY:

1.Lightly oil pinion bearing surface. Lightly grease

spiral splines of armature shaft.

2.Slide overrunning clutch with fork lever and

bearing pedestal on to drive shaft. Slide stop ring

onto shaft.

3.Using pliers slightly open up new retainer and

insert into armature ring groove.

4.Slide mounting sleeve 03-KDAL 5028 onto

armature shaft (

turned side of sleeve pointing to

retainer

) and caulk retainer into stop ring using

03-KDAL 5487 and a mallet. Alternatively, press

the retainer into the stop ring with tool 03-KDAL

5028 using an Arbor Press supporting the pinion

on supporting plate H-S/KDEP 189 as shown in

figure.

5.Align the marks made during dis-assembly and

insert the epicycloidal gear with pinion,

overrunning clutch, fork lever and bearing

pedestal into the drive end bearing housing.

Insert rubber seal.

6.Align the marks and position the cover plate on

the ring gear.

7.Position tool H-S/KDEP 188 with brush plate on

the armature shaft at the commutator end and

slide the brush plate over the commutator,

making sure that the brush holders are properly

seated at anchor point. Remove the tool.

8.Lightly oil gasket (felt ring) with oil and insert on

commutator end.

9.Slide commutator end shield onto armature

shaft.