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ELECTRICAL

47

10. With the help of a feeler gauge, set armature

end play to 0.05 to 0.4 mm using only one

shim. (

Shims of thicknesses 1.0, 1.2 and 1.4

mm are available

). Insert lock washer. Lightly

grease holding disc and shim with silicon

grease. Mount seal and closing cap and lightly

tighten the screws by hand.

11. Slide armature with brush plate and

commutator end shield carefully into stator

frame. Fit rubber seal on terminal 45 (

brush

plate

) into groove on stator frame. Position the

stator frame on the drive end bearing housing.

Turn the pinion until the armature latches into

the gear wheels. The groove on the stator

frame fits on to the sealing rubber of the

bearing pedestal.

12. Position the through bolts and tighten to 4.5 to

6.0 Nm. Tighten the fastening screws of

closure cap to 1.4 to 2.0 Nm

13. Hook the solenoid armature into the fork lever.

Insert solenoid armature return spring and

screw down the solenoid housing to torque

(

4.5 to 6.3 Nm

).

14. Reconnect the supply terminal and tighten nut

with washer on the solenoid.