1352 / 1906
ELECTRICAL
50
TROUBLE SHOOTING:
CONDITION
POSSIBLE CAUSE
CORRECTION/REFERENCE ITEM
Starter not rotating
Brush Holder Fuse opened
Replace Brush holder
Brushes completely worn out
Replace Brush holder
Solenoid Defective
Replace Solenoid
Epicycloid ale Gear Train
(EGT)
Damaged Replace EGT
Starter not taking load
(Only free run)
Brushes completely worn out
Replace Brush holder
Solenoid Defective
Replace Solenoid
Over running clutch
(ORC)
slipping in
both direction
Replace ORC
Grease deposition on commutator brush
track
Replace armature
Epicycloid ale Gear Train
(EGT)
Damaged Replace EGT
Starter pinion damage
Solenoid Defective
Replace Solenoid
Starter flange broken
Defective Drive End Flange
(DEF)
Replace DEF / Bearing
Starter pinion oscillating
freely
Solenoid Defective
Replace Solenoid
Bearing damage due to water / Mud entry Replace DEF / Bearing
Bearing broken / Damaged
Replace DEF / Bearing
Starter motor not
working (burnt)
Solenoid Defective
Replace Solenoid
Armature Defective
Replace armature
Armature Burnt
Replace armature
Brush Guide melted / Damaged
Replace Brush Holder
Pinion moving freely
axially
Solenoid Defective
Replace Solenoid
Fork lever Worn out / Melted
Replace fork lever
Engine will not crank
Battery charge low
Battery cables loose, corroded
or worn out
Transaxle range switch (Vehicle with
automatic transaxle only)
Fuse blown
Starter motor faulty
Ignition switch faulty
Charge or replace battery
Repair or replace cables
Refer to TR group-automatic
transaxle
Replace fuse
Replace
Replace
Engine cranks slowly
Battery charge low
Battery cables loose, corroded or worn out
Starter motor faulty
Charge or replace battery
Repair or replace cables
Replace