640 / 1002
ELECTRICAL
19
CONDITION
POSSIBLE CAUSE
CORRECTION/REFERENCE ITEM
Starter not rotating
Brush Holder Fuse opened
Replace Brush holder
Brushes completely worn out
Replace Brush holder
Solenoid Defective
Replace Solenoid
Epicycloidal Gear Train
(EGT)
Damaged Replace EGT
Starter not taking load
(Only free run)
Brushes completely worn out
Replace Brush holder
Solenoid Defective
Replace Solenoid
Over running clutch
(ORC)
slipping in both
direction
Replace ORC
Grease deposition on commutator brush
track
Replace armature
Epicycloidal Gear Train
(EGT)
Damaged
Replace EGT
Starter pinion damage
Solenoid Defective
Replace Solenoid
Starter flange broken
Defective Drive End Flange
(DEF)
Replace DEF / Bearing
Starter pinion oscillating
freely
Solenoid Defective
Replace Solenoid
Bearing damage due to water / Mud entry Replace DEF / Bearing
Bearing broken / Damaged
Replace DEF / Bearing
Starter motor not
working
(burnt)
Solenoid Defective
Replace Solenoid
Armature Defective
Replace armature
Armature Burnt
Replace armature
Brush Guide melted / Damaged
Replace Brush Holder
Pinion moving freely
axially
Solenoid Defective
Replace Solenoid
Fork lever Worn out / Melted
Replace fork lever