TIAGO

SUSPENSION

CONTENTS

5.1 TECHNICAL SPECIFICATION AND TIGHTENING TORQUE .............................................................. 1

5.1.1 SPECIFCICATIONS ............................................................................................................................ 1

5.1.2 TIGHTENING TORQUES.................................................................................................................... 2

5.2 SPECIAL TOOLS.................................................................................................................................... 4

5.3 DIAGNOSIS........................................................................................................................................... 10

5.4 PRECAUTION ....................................................................................................................................... 11

5.5 SUSPENSION SYSTEM ....................................................................................................................... 12

5.6 EXPLODED VIEWS FRONT SUSPENSION SYSTEM ........................................................................ 16

5.6.1. ASSEMBLY FRONT STRUT EXPLODED VIEW ............................................................................. 16

5.6.2. LOWER ARM LINK EXPLODED VIEW............................................................................................ 17

5.6.3. ANTI ROLL BAR MOUNTING EXPLODED VIEW ........................................................................... 19

5.6.4. FRONT AXLE ASSEMBLY EXPLODED VIEW................................................................................ 20

5.7 ON VEHICLE REPAIRS FRONT SUSPENSION ................................................................................. 21

5.7.1 REMOVAL AND INSTALLATION OF STRUT ASSEMBLY .............................................................. 21

5.7.2 DISASSEMBLY AND ASSEMBLY OF FRONT STRUT.................................................................... 22

5.7.3 REMOVAL AND INSTALLATION OF WHEEL HUB ......................................................................... 25

5.7.4 REMOVAL AND INSTALLATION OF ANTI ROLL BAR.................................................................... 28

5.7.5 REMOVAL AND INSTALLATION OF LOWER ARM ASSEMBLY .................................................... 30

5.7.6 REMOVAL AND INSTALLATION OF LOWER ARM BALL JOINT ................................................... 31

5.7.7 REMOVAL AND INSTALLATION OF LOWER ARM RUBBER BUSHES......................................... 33

5.7.8 PROCEDURE FOR CHECKING BALL JOINT PLAY ON LOWER ARM.......................................... 34

5.8 EXPLODED VIEWS REAR SUSPENSION SYSTEM .......................................................................... 35

5.8.1. REAR SHOCK ABSORBER EXPLODED VIEW .............................................................................. 35

5.8.2. REAR HUB ASSEMBLY EXPLODED VIEW.................................................................................... 36

5.8.3. PIVOT MOUNTING BRACKET AND BUSH EXPLODED VIEW...................................................... 37

5.9 ON VEHICLE REPAIRS REAR SUSPENSION.................................................................................... 38

5.9.1. DISASSEMBLY AND ASSEMBLY OF REAR SHOCK ABSORBER FROM VEHICLE ................... 38

5.9.2. DISASSEMBLY AND ASSEMBLY OF REAR SHOCK ABSORBER ............................................... 38

5.9.3. REMOVAL AND INSTALLATION OF TORSION BEAM .................................................................. 41

5.8.4. TWIST BEAM BUSH REMOVAL...................................................................................................... 44