TIAGO

DRIVETRAIN-TA65 Star

CLUTCH CABLE

4.6. D. CLUTCH CABLE REMOVAL AND

INSPECTION:

REMOVAL

1. First loosen the clutch cable nut from clutch

release lever end and disconnect the pin from

cable stud at the clutch housing end.

2. Remove the clutch cable form the “B” mount

Hole and Clutch cable holding bracket welded

on BIW, then take out clutch cable from bracket

mounted on rack & pinion.

3. Now let’s go to driver compartment &

disconnect the Clutch Cable from clutch pedal

lever hook, by lifting up clutch pedal.

4. Finally clutch cable to be loosen from firewall by

removing the two mounting nuts of clutch cable,

from driver compartment & take out the clutch

cable form engine compartment.

INSPECTION

Replace the cable if

1. There are any permanent bends or kinks.

2. The cable is having a worn end.

3. The cable boot are broken in the engine

compartment.

4. The inner cable strand /s are broken.

INSTALLATION

1. Grease the Clutch Cable roller.

2. Insert the Clutch Cable inside the firewall,

clutch cable mounting hole and mount the

clutch cable abutment on firewall by using two

M6 Hex flange nut and applied appropriate

tightening torque (0.8-1 kgm), Insure that the

clutch cable is free inside the abetment.

3. Insert the Clutch Cable in the clutch pedal lever

hook, by lifting the clutch pedal upward.

4. Install Clutch cable properly inside the Cable

holding bracket welded on the

well

ensure clutch cable is inserted properly in cable

holding bracket which is mounted on rack &

pinion.

5. Insert the Clutch Cable in the “B” mount Clutch