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1.2L REVOTRON ENGINE

69

MAIN BEARING SHELL SELECTION TABLE (REVOTRON 1.2L)

SELECTION

ID

MB BORE GRADE

CRANK JOURNAL

DIAMETER

BEARING

1

M

E

Blue

2

M

D

Red

3

N

E

Red

4

N

D

Yellow

SELECTION

ID

CRANK PIN

BEARING

CON ROD

GRADE

DIAMETER

COLOUR

THICKNESS

1

G

41.982 – 41.991

BLUE

1.490 – 1.495

45H6

2

H

41.991 – 42.000

RED

1.485 – 1.490

Maintenance Limit (REVOTRON 1.2L)

End play of crank shaft

0.1 - 0.3 mm

Fillet radius of main bearing journals

1.25

+0.1

mm

Fillet radius of crank pin journals

1.25

+0.1

mm

Width of 1st, 2

nd

& 4th, and 3rd main bearing journals

24.0

+ 0.2

mm

Width of crank pin journals

20.7

+ 0.2

mm

Maximum permissible cylindricity

0.008 mm

Sphericity of main bearing journal

0.005 mm

Maximum permissible sphericity of crank pin

0.005 mm

Maximum permissible run out of 2

nd

and 3rd main bearing journals when supported

at 1st and 4th main bearing journals

0.01 mm

Maximum permissible out of parallelism between crank pin and main bearing journal

axis

0.01 mm

Pre-tension of main bearing shells

0.100 - 0.130 mm

Hardness of crank shaft main bearing and crank pin journals

Main bearing parent bore diameter in crank case

52

+ 0.019

mm

Maximum permissible taper of main bearing parent bore

0.005 mm

Maximum permissible sphericity of main bearing parent bore

0.005 mm

Crank shaft journal to main bearing clearance

0.013 / 0.046 mm