ZEST AND BOLT - page 525

DRIVETRAIN-TA65 Star
Contents
5.1. PREACAUTION…………………………………………………………………………………………….……..1.
5.2. SPECIFICATION & TIGHTENING TORQUE…………………………………………………………………..2.
A CLUTCH……………………………………………………………………………………………………...…..2.
B. TRANSAXLE…………………………………………………………………………………………………….5.
5.3. SPECIAL TOOLS………………………………………………………………………………………………….7.
A CLUTCH……………………………………………………………………………………………………...…..7.
B. TRANSAXLE…………………………………………………………………………………………………….7.
5.4. DIAGNOSIS…………………………………………………………………………………………...………….13.
A CLUTCH………………………………………………………………………………………………….…......13.
B. TRANSAXLE…………………………………………………………………………………………...….…..16.
5.5. MAINTENANCE, ADJUSTMENT & TEST………………………………………………………………...….17.
A PRELIMINARY INSPECTION OF CLUTCH…………………………………………………………..…....17.
B. DRIVESHAFT……………………………………………………………………………………………...…..18.
5.6. CLUTCH…………………………………………………………………………………………...……………...20.
A THEORY OF DIAPHRAGM SPRING CLUTCH……………………………………………………...……..20.
B. CONSTRUCTIONAL DETAILS………………………………………………………………………...…....21.
C. FACTOR AFFECTING CLUTCH WEAR…………………………………………………………………...21.
D. CLUTCH CABLE – REMOVAL AND INSPECTION………………………………………………….…...22.
E. REMOVAL OF CLUTCH FROM THE CAR.……………………………………………………………..…23.
F. INSTALLATION OF CLUTCH ON THE CAR……………………………………………………………....23.
G. PROCEDURE FOR CLUTCH ADJUSTMENT……………………………………………………...…..…24.
5.7. TRANSAXLE………………………………………………………………………………………………….….25.
A GENERAL DISCRIPTION………………………………………………………………………………...…..25.
B. EXPLODED VIEWS OF DIFFERENTIAL………………………………………………………………......32.
C. EXPLODED VIEWS OF GEAR SHIFT LINKAGE ASSSEMBLY……………………………...…………34.
D. EXPLODED VIEWS OF LAY SHAFT AND INPUT SHAFT…………………………………………...….36.
E. REMOVAL OF TRANSAXLE FROM CAR……………………………………………………………..…..39.
F. TRANSAXLE TA65 STAR (ON BENCH) DISASSSEMBLY………………………………………..….…40.
G. INPUT SHAFT SUB- ASSEMBLY………………………………………………………………..…………45.