1 310

ARIA

1. GENERAL 9
1.1. TECHNICAL SPECIFICATION 15
1.2. RECOMMENDATION 21
1.3 GENERAL INFORMATION 23
1.3.1. ABBRIVATION USED 23
1.3.2. VEHICLE IDENTIFICATION NUMBER 23
1.3.3. COMPONENT LOCATIONS 26
1.3.3.1. JACK, TOOL BAG AND WHEEL SPANNER LOCATION 26
1.3.3.2. WARNING TRIANGLE 26
1.3.3.3. FRONT JACK HOOK 26
1.3.3.4. REAR TOW HOOK 26
1.4. VEHICLE JACKING AND LIFTING POINTS 27
1.5. SPARE WHEEL REPLACEMENT 28
1.6. EMERGENCY TOWING INFORMATION 29
1.7. JUMP STARTING 29
1.8. SERCIVICE SHEDULE 31
1.9. LUBRICANTS, FLUIDS AND CAPACITIES 35
1.9.1. LUBRICANTS 35
1.9.2. RECOMMENDED LUBRICANTS AND FLUID CAPACITIES 35
1.9.3. RECOMMENDED FUEL 36
1.10. VEHICLE DIMENSIONS 37
2. ENGINE 39
2.1.1 GENERAL INFORMATION 47
2.1.1.1 SPECIFICATION 47
2.1.1.2 TIGHTENING TORQUES 48
2.1.1.3 SPECIAL TOOLS 66
2.1.1.4 GENERAL SYMPTOMS DIAGNOSIS 67
2.1.2 MAINTENANCE, INSPECTION AND TESTS 70
2.1.2.1 PRELIMINARY INSPECTION 70
2.1.2.2 REGULAR MAINTENANCE 72
A. ENGINE OIL REPLACEMENT 72
B. OIL FILTER REPLACEMENT 73
C. AIR FILTER CLEANING 73
D. FUEL FILTER REPLACEMENT 74
E. DRAINING WATER FROM PREFILTER CUM SEDIMENTOR 75
F. PREFILTER CUM SEDIMENTOR REPLACEMENT 75
G. PREFILTER CARTIRDGE REPLACEMENT 76
H. COOLANT REPLACEMENT 80
2.1.2.3 ON VEHICLE PROCEDURES 81
A. ENGINE REMOVAL 81
B. AIR FILTER ASSEMBLY REMOVAL 83
C. POWER STEERING PUMP BELT (STRETCH BELT) 84
D. ALTERNATOR AND AC BELT 84
E. INJECTOR REMOVAL 85
F. TIMING BELT REMOVAL 87
G. TIMING BELT FITMENT 89
2.1.3 OVERHAULING 91
2.1.3.1 ENGINE DISMANTLING:(ON STAND) 91
2.1.3.2 CYLINDER HEAD 98
2.1.3.3 TIMING SYSTEM 110
2.1.3.4 ENGINE BLOCK 113
2.1.3.5 ENGINE ASSEMBLY 138
2.1.4 AIR INTAKE SYSTEM 147
2.1.4.1 SYSTEM LAYOUT 147
2.1.4.2 COMPONENTS 148
2.1.4.3 EXPLODED VIEW 149
2.1.4.4 ON VEHICLE REPAIRS 150
2.1.4.5 BLOW-BY CIRCUIT 151
2.1.4.5.1 BLOW BY CIRCUIT SCHEMATIC LAYOUT 151
2.1.4.6 VACUUM MANAGEMENT SYSTEM 153
2.1.4.6.1 VACUUM LINES SCHEMATIC LAYOUT 153
2.1.4.6.2 COMPONENTS 154
2.1.5 COOLING SYSTEM 156
2.1.5.1 SYSTEM DESCRIPTION 156
2.1.5.2 COMPONENTS 157
2.1.5.3 EXPLODED VIEW 159
2.1.5.4 MAINTENANCE 160
2.1.5.4.1 ON VEHICLE REPAIRS 160
2.1.6 LUBRICATION SYSTEM 164
2.1.6.1. SYSTEM DESCRIPTION 164
2.1.6.2 COMPONENTS 165
2.1.6.3 EXPLODED VIEW 168
2.1.7 FUEL SYSTEM 170
2.1.7.1 INTRODUCTION TO VARICOR SYSTEM 170
2.1.7.2 FUEL SYSTEM COMPONENTS 174
2.1.7.3 MAINTENANCE 179
2.1.8 EXHAUST SYSTEM 188
2.1.8.1 EXHUAST SYSTEM LAYOUT 188
2.1.8.1.1 SYSTEM DESCRIPTION 188
2.1.8.1.2 COMPONENTS 189
2.1.8.1.3 EXPLODED VIEW 190
2.1.8.1.4 MAINTENANCE 191
2.1.8.2 EXHAUST GAS RECIRCULATION SYSTEM (EGR) 195
2.1.8.2.1 SYSTEM DESCRIPTION 195
2.1.8.2.2 SYSTEM COMPONENTS 196
2.1.8.2.3 MAINTENANCE 197
2.1.8.3 TURBOCHARGER 198
2.1.8.3.1 DESCRIPTION 198
2.1.8.3.2 MAINTENANCE 199
2.1.9 ENGINE MANAGEMENT SYSTEM (EMS) 207
2.1.10 DIAGNOSTIC USER MANUAL 238
3. CLUTCH 249
3.1.1 GENERAL INFORMATION 255
3.1.1.1 SPECIFICATIONS 255
A. CLUTCH DISC ASSEMBLY 255
B. CLUTCH COVER ASSEMBLY / PRESSURE PLATE 256
C. SINGLE MASS FLYWHEEL 257
3.1.1.2 CLUTCH SYSTEM LAYOUT 258
A. CLUTCH MASTER CYLINDER 259
B. CLUTCH SLAVE CYLINDER 259
C. PEAK TORQUE LIMITER 259
D. HYDRAULIC ADAPTER 260
E. SINGLE MASS FLYWHEEL 260
F. SELF ADJUSTING CLUTCH 260
3.1.1.3 TIGHTENING TORQUES 261
3.1.1.4 SPECIAL TOOLS 263
3.1.1.5 GENERAL SYMPTOMS DIAGNOSIS 264
3.1.2 MAINTENANCE, INSPECTION AND TESTS 266
3.1.2.1 PRELIMINARY INSPECTION 266
3.1.2.2. REGULAR MAINTENANCE 267
A. CLUTCH SWITCH ADJUSTMENT 267
B. CLUTCH BLEEDING PROCEDURE 267
C. CLUTCH FLUID DRAINING PROCEDURE 268
3.1.2.3 REPAIRS 270
3.1.2.3.1 CLUTCH PEDAL ASSEMBLY 270
3.1.2.3.2 SELF ADJUSTING CLUTCH ASSEMBLY 275
3.1.2.3.3 CLUTCH HYDRAULIC SYSTEM COMPONENTS 279
3.1.2.3.5 SINGLE MASS FLYWHEEL (ON VECHILE) 284
4. ELECTRICAL 285
4.1. TECHNICAL SPECIFICATION 291
4.2. INFOTAINMENT SYSTEM WITHOUT NAVIGATION 292
4.3. CONTROL SCHEMATICS 293
4.4. COMPONENT DESCRIPTION 294
4.4.1. 2 DIN MUSIC SYSTEM WITHOUT NAVIGATION 294
4.4.1.1. FEATURES 294
4.4.1.2. SPECIFICATIONS 294
4.3.1.3. OPERATING BUTTON DETAILS 295
4.3.1.4. FUNCTIONAL DETAILS 297
4.3.1.5. CONNECTION DETAILS 299
4.3.1.6. CONNECTOR DETAILS 299
4.3.1.7. PINOUT DETAILS 299
4.3.1.8. MUSIC SYSTEM REMOVAL 300
4.3.1.9. MUSIC SYSTEM REFITMENT 300
4.4.2. MICROPHONE 300
4.4.2.1. LOCATION 300
4.4.2.2. CONNECTOR DETAILS 300
4.4.2.3. PINOUT DETAILS 301
4.4.2.4. REMOVAL 301
4.4.2.5. REFITMENT 301
4.4.3. SPEAKER 301
4.4.3.1. FRONT & REAR DOOR SPEAKER 301
4.4.3.2. CENTER SPEAKER 302
4.4.3.3. SUBWOOFER 303
4.4.3.4. TWEETER 303
4.4.3.4.1. A PILLER TWEETER 303
4.4.3.4.2. REAR DOOR PANEL TWEETER 304
4.4.3.5. AUDIO AMPLIFIER 304
4.5. FUSE & RELAY BOX DETAILS 306
4.6. TROUBLE SHOOTING 310

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