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NEXON EV

X114H: DTC Troubleshooting Document for BMS

Version: 3.0

Date: 01

th

July 2020

Copyright © TATA MOTORS Ltd.

This document must not be used in anyway, such as copying and redistributing to third parties, without the consent of author.

P1238 - 16:- BMS_PrechargeFaultAlarm - circuit voltage below threshold

Overview:

ISO Code

P1238 - 16

Customer Symptom

Vehicle cannot be cranked

Fault Effects (On Vehicle)

Battery will be non functional

Lamp Status (If Any)

HV Fault alarm

Fault occurrence scenario(In the order of

probability)

Battery will be disconnected

Normal Operating Condition

_

Probable Trouble Area

Precharging circuit internal to battery

Healing Condition

NA

Component Details:

Precharge relay closes the contactor based on HVIL detect and when the circuitry of the pack is complete

and ready to discharge or charge.

Preliminary Checks:

1) Ensure the vehicle is parked and not in charging

2) Ensure that the vehicle is in ignition ON condition

Inspection Method:

Connect the tool and communicate to the battery pack as instructed through APPENDIX-C

Read DTC information of DTC ID –

P1238-16

Rectification Action:

1) If DTC is appearing in real time, clear DTC information through service tool

2) If DTC is not appearing in real-time but has only occurred before, store the snapshot data.

3) Clear the DTC information on the respective DTC ID.

DTC’s confirmation:

After clearing, ensure the following points by referring to BMS DTC list.

1) Read DTC ID –

P1238-16

for the existence of DTC information.

2) If DTC still exists, reflash the battery pack using the service tool with the latest release SW

available in PLM database.

3) Read DTC ID –

P1238-16

for the existence of DTC information post flashing.

4) If DTC still exists, the HV battery pack component has to be replaced as instructed by the

respective ECU replacement guide

Component Location & Image;Connector Location; Connector View & Information: -

APPENDIX-A