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Q501 4 Cylinder MT Application

DTC Troubleshooting Data

Version: 0.1

Date: 21-Sep-2018

Prepared By: Mithi Prasad, Sarang Kulkarni, Manish Gupta

Checked By: Yogesh Jadhav

Approved By: Satish Kumar P

Page: 621 of 1052

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

P0016-62: Crankshaft position – Camshaft position correlation – Offset between camshaft and crankshaft (signal

compare failure)

Overview:

DTC Description (User Friendly)

Offset between camshaft and crankshaft (signal compare

failure)

ECU Pin Number

A037, A052, A051; A020, A021

Customer Symptom

Possible no start condition. Engine noise.

Fault Effects (On Vehicle)

DPF regeneration Off, Reduced Torque Mode activated.

Lamp Status (If Any)

MIL OFF, CEL OFF, DPF lamp ON

Fault Detection Condition (Root cause)

Distortion detection is active when the engine is in cranking or

running.

Camshaft offset angle exceeded.

Normal Operating Condition

No Fault

Probable Trouble Area

Erratic camshaft position sensor signal

Erratic crankshaft position sensor signal

Misaligned timing chain

Damaged crankshaft timing teeth

Damaged camshaft timing sprocket

Camshaft position sensor

Crankshaft position sensor

EMS ECU faulty

Healing Condition

Rectify the error

Clear through diagnostic tool

Ignition OFF & ON

Component Details:

Camshaft Position Sensor:

A typical Hall Effect Sensor has three wires or terminals: one for ground, one for supply or reference voltage and one for

the output signal. To produce an output signal, a Hall Effect Sensor must be supplied with a reference voltage. When a

Metal/wheel passes through the air gap between the magnetic field (Magnet) and silicon chip (CAM sensor), it blocks the

Magnetic field and causes the chip’s output voltage to suddenly drop to zero else the chip's output voltage is 4.7 Volts.

Crankshaft Position Sensor:

This is fitted on the crankcase and faces the phonic wheel on the flywheel. It is inductive type, i.e. its operation is

determined by magnetic field changes generated by the teeth passing in front of the phonic wheel. The changeover from

full to empty determined by the presence or absence of a gap brings about a magnetic flux change sufficient to generate

an induced alternating voltage proportional to the number of teeth on the ring (or phonic wheel). The frequency and

amplitude of the voltage send to the electronic control unit provides the latter with an indication of the engine angular

speed. The sensor output signal approximates a sine wave whose frequency is proportional to engine speed and

amplitude is approximately proportional to engine speed. Active edge is generated from zero crossing point positive to

negative transition.

Preliminary Checks:

1. Check whether the customer voice / view about the issue is matching with the fault effects mentioned in above

Table. If yes, go ahead with next steps. If not, check for other DTC’s presence.