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Q501 4 Cylinder MT Application

DTC Troubleshooting Data

Version: 0.1

Date: 21-Sep-2018

Prepared By: Mithi Prasad, Sarang Kulkarni, Manish Gupta

Checked By: Yogesh Jadhav

Approved By: Satish Kumar P

Page: 617 of 1052

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

P014D-92: O2 sensor slow response – lean to Rich Bank 1 sensor 1 – Lambda sensor upstream dynamic fault

(lean to rich transitions)

Overview:

DTC Description (User Friendly)

Lambda sensor upstream dynamic fault (lean to rich

transitions)

ECU Pin Number

A046, A104, A105, A083, A084

Customer Symptom

MIL ON1, CEL OFF. Low fuel efficiency

Fault Effects (On Vehicle)

Low fuel efficiency and Engine performance impacted.

Lamp Status (If Any)

MIL ON1. MIL will be off after 3 warm cycles (drive cycle with

22 deg of coolant temperature increase is a Warm up cycle).

Fault Detection Condition (Root cause)

Dynamics fault (Transition) of O2−signal dynamics (lean to

rich transitions; sensor 1, bank 1)

Normal Operating Condition

Fault condition not present

Probable Trouble Area

O2 Sensor

Wiring Harness connections between O2 sensor and EMS

ECU.

Defective Catalytic converter

Leaks in Exhaust path

EMS ECU

Healing Condition

Rectify the error

Clear through diagnostic tool

Ignition OFF & ON

Component Details:

O2 / oxygen sensors are constructed using a zirconium dioxide-sensing element, which is protected

by a specially designed, vented, steel housing. Platinum electrodes are used to attach the sensing element to wire leads

in the O2 sensor wiring harness, which is connected to the PCM. The PCM is supplied with an electrical signal according

to the percentage of oxygen particles in the engine exhaust compared to the oxygen content of ambient air.

Exhaust gases are pushed into the exhaust manifold(s) and down pipe(s) where they flow over/through the upstream O2

sensor. Exhaust flows through the O2 sensor vent holes (in the steel housing) and across the sensing element and

ambient air is drawn through the wire lead cavities where it is trapped in a small chamber in the center of the sensor. The

exhaust, forcing the oxygen ions to produce (energy) voltage, heats the trapped ambient air (in the chamber).

Deviations between the concentration of oxygen molecules in ambient air (drawn into the center cavity of the O2 sensor)

and the concentration of oxygen ions in the spent exhaust gases, cause the heated oxygen ions inside the O2 sensor to

jump between platinum layers very rapidly and repetitiously. Fluctuations in voltage occur as the rushing oxygen ions

jump between the layers of the platinum electrodes. These variations in voltage are identified by the PCM as changes in

exhaust oxygen concentration, which indicate that the engine is either running lean (too little fuel), or rich (too much fuel).

When more oxygen is present in the exhaust (lean condition), the voltage signal from the O2 sensor is low and is higher

when less oxygen is present in the exhaust (rich condition). This data is used by the PCM primarily to calculate fuel

delivery and ignition timing strategy but also to monitor catalytic converter efficiency.

Preliminary Checks:

1. Check whether the customer voice / view about the issue is matching with the fault effects mentioned in above

Table. If yes, go ahead with next steps. If not, check for other DTC’s presence.

2. Check whether other customers report similar complaints earlier. If yes, perform the preliminary checks with

respect to earlier issue closure.