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ENGINE 1.3 QUADRAJET (75PS)
1
CONTENTS
SR. NO.
DESCRIPTION
PAGE NO.
3A.1.1.
GENERAL INFORMATION3A.1.1.1
TECHNICALSPECIFICATIONS4
3A.1.1.2
TIGHTENINGTORQUES5
3A.1.1.3
SPECIAL TOOLS7
3A.1.1.4
MAINTENANCE, INSPECTIONAND TESTS12
A. ENGINE OIL REPLACEMENT12
B. ENGINE OIL FILTER CARTRIDGE REPLACEMENT.13
C. AIR FILTER INSPECTIONAND CLEANING14
D.
AIR FILTER ASSEMBLY - REMOVAL15
E. FUEL FILTER REPLACE15
3A.1.2
ENGINE – MECHANICAL17
3A.1.2.1
REMOVALOF ENGINE FROM VEHICLE17
3A.1.2.2
CYLINDER HEADASSEMBLY21
3A.1.2.2.1
EXPLODED VIEW21
3A.1.2.2.2
REMOVAL OF CYLINDER HEADASSEMBLYAND OIL SUMP21
3A.1.2.2.3
CYLINDER HEAD – OVERHAUL29
3A.1.2.2.4
VALVE AND VALVE SPRING32
A. EXPLODED VIEW32
B. REMOVALAND OVERHAUL33
C. INSTALLATION35
3A.1.2.2.5
CYLINDER HEAD BLOCK36
A. HEAD GASKET CORRECTION BASED ON CYLINDER HEAD BLOCK PLANARITY.36
B. CAMSHAFTHOUSING INSPECTIONANDMEASUREMENT.37
C. CYLIDER HEAD BLOCKASSEMBLY – REFITTING.37
3A.1.2.2.6
SELECTION OF CYLINDER HEAD GASKET39
3A.1.2.2.7
INSTALLATION OF CYLINDER HEADASSEMBLYAND OIL SUMP40
3A.1.2.3
ENGINE BLOCK45
3A.1.2.3.1
DISMANTLING45
3A.1.2.3.2
PISTON - REMOVALAND FITMENT.48
3A.1.2.3.3
ENGINE OIL PUMP - REMOVALAND FITMENT.49
3A.1.2.3.4
ENGINE BLOCK – MEASUREMENT, INSPECTIONAND GRADEDETERMINATION51
3A.1.2.3.5
ENGINE BLOCK –ASSEMBLING57