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Revotron 1.2T

115

7. Place piston cooling nozzles with gasket to the

cylinder block and tighten the cap screw to

specific torque.

NOTE

Apply light coat of engine oil to all main

bearing shells and crankshaft journals.

Ensure crankshaft holes are properly

cleaned and free from any blockages.

8. Place the crankshaft.

9. Install the main bearing shells to the main

bearing caps.

10. Fix the thrust washers on fourth bearing cap.

11. Install 3

rd

, 5

th

, 2

nd

and 1

st

Main bearing caps

with shell in their respective position on

crankcase with arrow mark facing towards oil

filter on block.

12. Install main bearing caps in their respective

positions. (Arrow mark pointing towards oil

filter side.)

13. Tighten main bearing cap mounting bolts

evenly in order 3-4-2-5-1 to the specified

torque.

NOTE

Ensure the crankshaft is free in rotation.

14. Fix the dial gauge and check crankshaft axial

play. It should be within specified limit.

15. Measure free rotational torque. It should be

within specified limit.

16. Apply the sealant on outer surface of the oil

seal.