ZEST/BOLT

Revotron 1.2T

121

24. Fit vibration damper pulley and tighten the

bolts at specified torque.

25. Adjust the timing belt tension by using a Allen

key, rotate the timing belt tensioner clockwise

to apply tension to the belt.

26. While maintaining the belt tensioner position,

tighten the bolt securing the belt tensioner to

the engine block.

NOTE

•

Do not allow the tensioner to over-rotate

and place too much tension on the belt.

27. Torque the bolt, securing the camshaft gear to

camshaft.

28. Measure the tension of the belt by using

Clavis Meter.

NOTE

•

Tension of the bolt should be within the

specified limit.

•

If tension of the belt is not within the

specified limit then repeat the procedure

from Step-23 to Step-26

29. Set the valve tappet clearance on the inlet

valve rocker arms for cylinder 1 and 2 and

exhaust valves rocker arms for cylinder

1 and 3.

VALVE CLEARANCE SETTINGS

INTAKE

EXHAUST

0.20 mm

0.30 mm

30. Remove camshaft and flywheel locking pins.