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48

ENGINE2.2LDICOR

Fig. 105

Fig.106

l

Remove piston rings from piston using ring

expander. (Fig.104)

l

Remove carbon deposits from piston.

l

Clean piston and piston rings thoroughly.

l

In case cylinder bore taper and ovality is within

specified limit, then same piston and piston rings

may be reused.

l

Examine pistons for cracks, scoring, other

damages, like Ring groove wear, piston pin bore

wear, spring clip groove wear/ damage etc.

l

In case of any one piston with any one of this

defect, complete piston set should be replaced.

Fig.104

l

Examine piston rings for scoring, lateral clearance

(Fig.4) in piston ring groove and butt clearance in

cylinder bore (Fig. 105).

BUTT CLEARANCEOF PISTONRINGSHOULDBE

MEASURED INUNWORNPORTIONOF CYLINDER

BORE

(Fig. 106)

l

In case of any piston ring with any one of this

defect, complete ring set should be replaced.

l

When cylinder bores are re-bored or honed,

pistons and rings of appropriate size should be

used. Piston size grade is stamped on piston

crown.