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DRIVETRAIN-TA65 Star

17

4.4. B. DIAGNOSIS OF TRANSAXLE

Gears Slipping out

of mesh

Worn out shifter fork

Worn synchronizer sleeve / gears

Weak or damaged carriers / springs

Worn bearings on input shaft or lay shaft

Worn chamfered tooth on sleeve and gear

Replace

Replace

Replace

Replace

Replace sleeve and gear

Hard Shifting

Inadequate lubricant

Improper clutch pedal position / travel

Distorted or broken clutch disc

Damaged clutch pressure plate

Replenish

Adjust

Replace

Replace clutch cover

Gear Crashing

Noise

Worn synchronizer ring

Worn chamfered tooth on sleeve or gear

Inadequate or insufficient lubricant

Damaged or worn bearing (s)

Damaged or worn gear (s)

Damaged or worn synchronizer parts

Loosening of bearing lock

Gear shift cable damaged / bent

Gear shift cable conduit lock broken

Replace

Replace

Replenish

Replace

Replace

Replace

Replace