TIAGO

1.05L REVOTORQ ENGINE

3.7. ENGINE ON VEHICLE SERVICE PROCEDURE ................................................................ 89

A ENGINE REMOVAL............................................................................................................................ 89

B ENGINE INSTALLATION.................................................................................................................... 93

C EXHAUST SYSTEM ........................................................................................................................... 94

D COOLING SYSTEM............................................................................................................................ 96

E FUEL SYSTEM ................................................................................................................................... 98

3.8. ENGINE OVEHAULING (ON OVERHAUL STAND) ......................................................... 105

A ENGINE DIS-ASSEMBLY

................................................................................................... 105

i ON OVERHAUL STAND.............................................................................................................. 105

ii REMOVAL OF INTAKE MANIFOLD............................................................................................ 108

iii REMOVAL OF EXHAUST MANIFOLD........................................................................................ 110

iv REMOVAL OF OIL SUMP ........................................................................................................... 114

v REMOVAL OF TIMING BELT ...................................................................................................... 115

vi REMOVAL OF CYLINDER HEAD ............................................................................................... 118

vii REMOVAL OF CYLINDER HEAD SUB-ASSEMBLIES............................................................... 119

viii REMOVAL OF CYLINDER BLOCK SUB-ASSEMBLIES ............................................................ 121

ix PISTON CONNECTING ROD DIS-ASSEMBLY.......................................................................... 123

B ENGINE ASSEMBLY

......................................................................................................... 129

i FITMENT OF CYLINDER HEAD SUB-ASSEMBLIES................................................................. 129

ii FITMENT OF PISTON AND CONNECTING ROD SUB-ASSEMBLIES...................................... 130

iii FITMENT OF CYLINDER BLOCK SUB-ASSEMBLIES .............................................................. 131

iv FITMENT OF CYLINDER HEAD ON CYLINDER BLOCK .......................................................... 132

v FITMENT OFTIMING BELT ......................................................................................................... 133

vi FITMENT OF OIL SUMP ............................................................................................................. 136

vii FITMENT OF EXHAUST MANIFOLD AND PERIPHERALS....................................................... 138

viii FITMENT OF INTAKE MANIFOLD AND PERIPHERALS........................................................... 142

ix ON ENGINE SUPPORT STAND ................................................................................................. 144